# Trouble Call Database

Comments:
off line tag printer would not work because oper did not log in .machine was down for 20 min before calling maint waiting on tags


Comments:
12mm presto fitting for a 1/2 in hose does not work well could not find proper fitting


Comments:
E-Stop that was unknown to ET preventing drive enable.
Welded E-Stop bracket that was about to fall off


Comments:
observed operation for 10 minutes found no abnormal conditions


Comments:
found no leak on gate as operator suspected


Comments:
reset mol on carriage conveyor and pulled skid off with fork truck


Comments:
finger clamp open all the time due to loose hardware


Comments:
filled from 625 side loose wires from probe that no longer exists


Comments:
wh061 system auger bound up with carbon removed and shortened chain reset drive . Ots have not tried yet


Comments:
door wouldn't close due to full dog house, locked out for production.


Comments:
sticky material under belt causing it not to move


Comments:
continous drive faults on slave drive motor due to improperly adjusted/dirty air flow sensor


Comments:
rubber was not looped on festoon caused overload


Comments:
hycon valve at hydraulic unit closed. Reopened and install hook to prevent reoccurrance


Comments:
sta 11 locked up when in auto. Weighed in manual, toggled HH079.


Comments:
sta 11 locked in auto again. Program error found which caused this problem, and corrected. See the large-brained variety of Mahoney for details.


Comments:
elevator stuck 5 feet off of first floor. Shoved receiving side doors together and reset from inside elevator.


Comments:
oblong and round-bottomed can (multi-tasking) would not make it through the infeed gates to get loaded onto the gondola.


Comments:
flaky wires on hardy giving fluctuating readings until agitated by agitated ET.


Comments:
chargebelt motor fried due to drive having been fried. Replaced both.


Comments:
big'um jamup at soap belt, brush roller, etc.


Comments:
cell controller will not update, connect to host, or access sql server. Suspect contacted and coming in.


Comments:
station 2  uo2a stuck pigment would not stop weighing. Forced T054 contact to stop then retried everything ok


Comments:
rubber in soap pit and wrap around brush roller and take away roller


Comments:
transfer valve switch did not allow feed valve to open   got out until fixed


Comments:
operator  side  hugger chain two chains remaining


Comments:
keys sticking on data entry keypad. Was working when checked


Comments:
mixing problem alarm for buffalo prevention


Comments:
installed missing fan assembly and reset the other two non operating fans


Comments:
thermocouple alarm,checked t/c's and action packs and verified proper operation


Comments:
station 1 push button for weigh complete


Comments:
station 11 got a scale error . pigment weighed in manual.  Got correct weigh also.Reserved can and moved on


Comments:
removed shim on left side. This side was not cutting


Comments:
gondola plate  caught on to clamps timer error


Comments:
full festoon pe blocked by bar could not figure out what to do maybe use the jog button


Comments:
disconnect was open and a sp32 fault occurred field loss


Comments:
Door stopped 5ft off the 1st floor.  Door boot catches on something and lifts an inch stopping the slevator.


Comments:
Guide rod for can stop was covered in sticky pigment and only allowed the guide rods to creep up.


Comments:
Stations 3v& 4 photoeyes, cleaned and restarted line.


Comments:
Loose fiber optic on the photo eye amplifier.


Comments:
Cell controller would not toggle R900, cell controller ready for lot start.  Performed warm start.


Comments:
Wigwag not centering, adjusted wigwag stop timer from 0.3 seconds to 1.2 seconds.


Comments:
Split stock spreader was bent inward on each side and twisted to one side, not spreading the rubber well for the slitter blade.  bBent the stock spreader back into shape.


Comments:
Weigh belt would get a tare complete but not start weighing up TMA rubber.  Problem persisted for two batches and then disappeared.


Comments:
7# off zero due to all the old conveyor belt pieces removed.


Comments:
Belt was tracked to one side.  Pieces of old conveyor belt wer foud wrapped around the rolls, jamming the belt


Comments:
Door would not open in auto,  Program out of sequence after hot batch.


Comments:
Aligned and tightened photo eye during stock change.


Comments:
Drive tripped when the festoon pickup disconnect was opened for work on the pick up photo eye


Comments:
Adjusted the cutter stop on the 621 side.


Comments:
Operator was having difficulty scanning a tag.


Comments:
SCV6 not closing fully.  Manually operated to fully closed.  Cycled fine after that.


Comments:
Hardy failed to shift modes, also c2 cal for an off zero.


Comments:
Piece of belt wrapped around the head roll.


Comments:
flag for gate before station 2 was too high and hitting flag


Comments:
irregular bottom can blocking exit line full photo eye


Comments:
belt buckled up due to pieces of belt caught underneath


Comments:
daybin empty because of 80 batches Of WH023 at 329#'s per batch


Comments:
Spray nozzle in final tank spray pattern wouldn't adjust properly. Cleaned strainer to get more flow


Comments:
compulsed out at end of run(wrong batch count) and lot started on new compound


Comments:
entrance line 2nd photo eye misaligned preventing lot start


Comments:
Keypad on the specific gravity tester had "T" stuck.  Keypad is a sealed unit with no replacements.  Cut the covering for "T" and freed it.  Kepad is usable but needs to be replaced.


Comments:
HH070, HH071, HH072, HH073 and HH077 were all toggled.  These are all the stations that were not weighing anything up.


Comments:
No lot start after a compulsive lot end.  Warm started cell controller.


Comments:
Could not get a set point on lot start. Toggled R707-can dump line clear and flagged flygate photoeye to get the line started back in sequence.


Comments:
motor overload on the supercutter and jamups on both the cutter and slabloader.  For the last 1/3 of a skid the center of the rubber had no soap.


Comments:
locked out so operators could remove rubber from the gate.


Comments:
Mixer would not start, operator did wait long enough to allow the auxiliaries to fully start.


Comments:
Both mixer motors and the dual screw were faulted after lockout.


Comments:
Guard on soap pit side of festoon that protects the festoon sprockets broke its weld.  We rewelded but it needs to be redesigned.


Comments:
replaced missing spring that keeps e-rope pulled


Comments:
Blower #2 would not run due to an E-stop caused by the an E-high  on the silo.


Comments:
Basket not centering, adjusted wigwag stop time.


Comments:
cone gap for SCV5 did not  fully shut  Manually cycled valve- no further problems


Comments:
Reset JF1 to return the tag screen to normal


Comments:
624 operator reported day bin was not filling. Monitored system pressures, 35# transporter and 24# line pressure, carbon was transporting but could not keep up 380# batches.  Lot was completed before the day bin emptied.


Comments:
As soon as the ET began monitoring the system it began transporting carbon again.  No further problems.


Comments:
Hot batch, after clearing the alarm the operator could not run the mixer motors.


Comments:
Photoeye reflector fell off, keeping the operator from getting a setpoint and putting can dump program out of synch.


Comments:
Weigh belt would not weigh up, accumulation conveior would not run


Comments:
Rubber was dark for skid level photoeyes to detect.


Comments:
Supercutter drive chain broke.  Repaired and removed jam up.


Comments:
Replaced load cell snd and load cell bolt.


Comments:
Toggled R907(can dump line clear).  Remounted reflector at slide gate.


Comments:
Jam up between the pull up conveyor head roll and wigwag cutter anvil.  Reconnected motor to run backwards to clear the jamup


Comments:
Not printing  tags claerly, replaced printer.


Comments:
Rubber taking too long to fall after being cut, times out n  Adjusted prox.


Comments:
No operator display screens.  Warm started.


Comments:
Gondola catching because it was not clamping properly.  This was due to the can slide sticking on it's guide rails


Comments:
Robot hand on JSR 4 does not operate,  Replaced hand and checked all fuses and connections without any result.


Comments:
diverter 2 shut down when switch 2 came in at the wrong time.


Comments:
chute micro switch had rubber stuck in front of it


Comments:
rubber section went all the way to the full festoon photo eye


Comments:
transfer would not go because silo had been turned off


Comments:
scale error reserved can after scale lock up


Comments:
rubber on gate required lockout and chute entry


Comments:
tried reseting cell controller (awaiting computer person)


Comments:
bad can wouldn't let the top clamps go down all the way


Comments:
motor 2 locked up on tcu. Had to replace motor and rebuild pump


Comments:
threw whisker away and put on a normal limit switch on


Comments:
Breaker poowering cal e-stop was tripped.  Reset.


Comments:
Tightened bolt on supercutter gearbox bracket.


Comments:
photo under pickup causing festoon and take away conveyor to run erratic


Comments:
Spacer ring was bent out of shape.  Repaired it.


Comments:
Jam up in takeaway/soap conveyor.  We locked it out, operators removed the jam up


Comments:
HH075, HH076, HH046 and K010(s).  Also the PSE had an error come up when it attempted to disassemble the processes and needed the to download from the CPU again.


Comments:
E-stopped, unable to reset.  Had to reset and restart the dust collector.  To reset the weigh belt, the buzzer stop and restart pushbuttons had to be pressed simultaneously.


Comments:
The sensitivity of the photoeye on the 90 degree curve on the infeed conveyor needed adjustment.


Comments:
Reinstalled roller on the gravity conveyor.


Comments:
Renstalled leg under the gravity conveyor.  Without it the conveyor was bent so the skids were sliding on the roller guard instead of the rollers.


Comments:
cutter only cuts when high level is selected


Comments:
Operator's complaint was the wigwag setting the rubber too far to one side of the skid. Unable to adjust without moving the wigwag or the skid shifter.  Centering the rubber on skids here is no worse than the other wigwags.


Comments:
Operator reported a problem with a photoeye.  ET could find no malfunction.


Comments:
Drive chain broke when a wad of rubber was being cut and motor sprocket had come loose and slid along the shaft.  This exact same problem happened two weeks ago.  A second set screw may be needed on yhe sprocket and the overloads may not be tripping when they should.


Comments:
Had to toggled several bits and manually operate to get back in synch.  Initial problem appears to be the program missing a net to gross mode bit that was subsequently exacerbated by operator error.


Comments:
Communications failure with the nematron-reset the cpu.


Comments:
Water side thermocouple appears to be insulated with rubber. Thermocouple is stuck in the well.  On inspection from the chute confirmed the well had failed. Turned over to the night crew at this point.


Comments:
Toggled U044(oil tare complete) which had timed out.


Comments:
WL022 not completed weighing before  next batch is ready to charge. Problem is in slow weigh. Adjusted dribble speed on the acrison fom 10 to 30.


Comments:
Rubber jammed in rolls for the pull out conveyor as well as the wigwag.


Comments:
Spacer for the mill cap was warped.  Straitened and ground back into shape.


Comments:
The batches were were only heating up to 305 vice 340 before dropping and ram height was 64 to 65".  Air pressure was good and the valves appeared to be cycling. The on service luber was dry however and after shifting lubers, drop temperature went to 320 and ram height to 67-68".  This happened at the start of shift and no further problems were noted.


Comments:
Could not get an auto charge ready light because the charge belt was not in auto.


Comments:
changed the flyweight set point for WH061.  Set point was being reached during the fast weigh.


Comments:
Removed bypass from rung 30 ladder 7, greater than bit.  The bypass prevented additional slow weighing of carbon if actual weight was not greater than flyweight after the settle timer had timed out.


Comments:
cleaned and lubricated the can slide guide rods.


Comments:
reset required at more than one location


Comments:
plastic hung in duct on screen creating noise


Comments:
binding along conveyor, assisted with pushing.


Comments:
tried to reboot cell twice called comp. Eng for repair


Comments:
cell controller not updating and printer not working reboot worked this time


Comments:
operators checked with 500lbs weighed 580lbs we hd cal


Comments:
air pressure was adjusted to 30lbs readjusted to 90lbs


Comments:
found foreign object lodged in pump resulting in motor failure no motor in stores valved tcu to run off of secound   pump


Comments:
soap strainer drain valve handle gone. Had to adapt handle from a new valve (which is not like the old!) to fit.


Comments:
can didn't charge, pressed restart, timer error went away, pig ready came in, while looking through program, can decided to charge all on its own. Hmmmm.


Comments:
operator said could not get transfer to start. Program said daybin was full enough.


Comments:
weighbelt, chargebelt, slabloader, and spare drive all faulted.


Comments:
e-stop caused slabloader, weighbelt, chargebelt and spare to all fault. Bet that's what happened before.


Comments:
process alarm after e-stop. Pressed reset.


Comments:
lift table wouldn't come up. Placed in auto and pressed "cycle skid shifter"


Comments:
OT said batch wouldn't charge. Mixer waiting for charging door open signal. Not getting it due to a bale stuck on top of door against charge belt.


Comments:
non operator side sheet guide right side shaft has bolt broken off in shaft that holds it onto sheet guide. Tightened other side as tight as possible


Comments:
cover on motor disconnect open, closed coved and disconnect


Comments:
belt had tracked off and ripped longitudinally. Unwrapped belting from rolls and cut off, tracked belt


Comments:
doghouse took ots 4 hours to clean and et 30 min. to repair broken ground


Comments:
toggled HH072, HH074, HH075, HH076 and HH079


Comments:
Scale error on station #1 and program sequence errors on stations 6, 9 and 10.  Manually cleared the line, reset te cpu and cleaned off the scale at station #1.


Comments:
locked out for operators to remove jam up.


Comments:
Hydraulic system slow to build pressure, adjusted timer to allow more time to build pressure.


Comments:
flat metal plate thate weighted horseshoe shape rides on was on the floor near the can.


Comments:
Had difficulty reassembling the heater to the auger because the last 4" of the well was full of compacted carbon.  Also replaced the prox.


Comments:
photo eye that looks across the top of the table


Comments:
can run on it, but the belt needs to be replaced.


Comments:
Caused program sequence problems as well.  Both thermocoulples failed.


Comments:
Started the dust collector first and then the remaining carbon charged in.


Comments:
suspect our threading machine is cutting to deep we need a new one


Comments:
At station 2, pressed reconfirm and manual weigh buttons. The correct weight light went out  Pressed reconfirm again and the system started up.


Comments:
Roller switch for carts was mangled.  Replaced roller arm.


Comments:
scale up solenoid was continously cycling.  Station had an incorrect gross wt after weighing up the material. Operator maually cycled new cans into position outting the program out of synch.  Pressed bypass on the station.


Comments:
Station 13 would not feed in auto.  Speed reference for fast weigh was set at 0.


Comments:
Screen was too dark, retried connections and it brightened up.


Comments:
Could not print tags at the wigwag., no communication to printer.  Perfromed warm start on the cell controller.


Comments:
Operator couldn't bring up the normal operating screen, instead a message screen came.  ET pressed enter to acknowledge the message and the operating screens came up.


Comments:
Reset motor overload and cut out jam up.


Comments:
Guard bent and rubbing on the belt.  Bent back into shape.


Comments:
Gondola jammed on a pivoting bar that keeps the can in place when the gondola is up.  The bar swung too far back when the gondola lowered and caught on a guard for the can slide.  On the next can the gondola got stuck.  When 624 is no longer using cans, will weld on a stop for the pivoting bar to keep it from swinging back too far.


Comments:
Stuck all the way dpwn.  Suspect carbon build up on the chute sides.


Comments:
Cart switch arm mounting screw stripped out, repaired.


Comments:
Hydraulic fail.  Operator was having difficulty getting a  gate latch, so he was cycling the gate back and forth to get the rubber to fall.  He was not pausing between open and shut to allow hydraulic pressure to rebuild.  By the time this was determined the latch problem had disappeared.


Comments:
JSR4 had intermiitant alarms and failed to alarm when it was supposed to.  Loose wire.


Comments:
started with operator trying to run with the SOS switch out of position, then he hit the wrong button on the scale. Sequence degenerated from there. Compullsed and reset.


Comments:
operator said computer wasn't giving him the ABCDE pig weights. Formula did not have those listed. (other formulas did).


Comments:
crimped wire on the back of the hardy scale.


Comments:
Transporter low level probe failed and leaked.  Removed probe and reprogrammed system 100 to match system 200.


Comments:
Added and extra brace for mounting the motor due to two mounting studs being brokem off.


Comments:
Hose for fingers came out of the press lock fitting.


Comments:
Piece of rubber wedged on the side of the limiting it's mopvement.


Comments:
guide plate broke off and wedged under conveyor


Comments:
after previous reload of cpu 11, synthetic bales started being dumped into the mixer upon transferring due to chargebelt speed. Adjusted FW120 rungs in program.


Comments:
non-op rear load cell bolt broke when loading YXO. Replaced load cell and bolts.


Comments:
pickup wouldn't work in auto due to hot wire for prox fell off inside of terminal box.


Comments:
ram wouldn't come up at remote panel. Took it to local, and could control  the ram fine. Messed with remote switch. Ram started working fine after tightening switch.


Comments:
WN12 feeder vibrator air fitting blew apart


Comments:
pallet elevator drive chain and one other came off of their sprockets. Drive roller slipped out due to being wrong length. Install spacer for roller, replaced chains.


Comments:
master motor SCR fuses blew. One literally BLEW.


Comments:
pallet elevator chains rollers and bracket on 2nd floor conveyor repaired


Comments:
SQL baleweight table had bad line in it.


Comments:
lotsa rubba wrapped around the drive end of the SC


Comments:
rubber beat the "rubber above supercutter" photoeye


Comments:
rubber beat the supercutter photoeye again


Comments:
drive side gate pipe leaking. Put in new pipe. Concurrent with dual screw inspection.


Comments:
locked out dual screw, calendar, etc., for dual screw inspection


Comments:
neutral wire burned up due to loose connection at terminal block in calendar drive cabinet, preventing calendar and dual screw drives from coming back on after lock out.


Comments:
WH061 auger drive fault. Auger swinging around when started. Rotary vane dropped from 60 Hz to 45.


Comments:
oil didn't drop due to OT induced mixer fail


Comments:
calendar gap stuck shut. Eventually unstuck.


Comments:
air pressure dropped to 50#, a transfer group running and both 621/623 weighing up large batches of carbon (560# total) and in intake. Pressure back up to 80# after both mixers finished runs, next ones totaling only 60#. Air receivers on 3rd floor only things found sucking lots of air.


Comments:
repaired stock seperator and adjusted slitter rubber still overlapping on skid this was actually caused by sticky rubber lack of soap


Comments:
carriage outfeed would not run estop on 3rd floor


Comments:
no auto charge ready weight belt and mixer not in auto


Comments:
replaced pe under ww and adjusted pe under mag


Comments:
unplugged to be to remove glog after scv 5and6


Comments:
weighbelt not calling for pitch pigs. Then, all of a sudden, it did! Hmmmm.


Comments:
transfer group one locked up. Reset cpu 15


Comments:
dust collector breaker was triped. Affected cal.


Comments:
operator did not do what the screen was telling him to do.


Comments:
OT reported that while lined up to fill silo 1 it would periodically drop out. Monitored in birdhouse for 30 minutes and did not occur during the stake-out.


Comments:
cutter bearing mount to linear bearing bolt broke (621 side) could only get 2 replaced, recommend other 2 be put in on next PM


Comments:
door would not close because mixer thought can dump didn't charge. Batch already dropped by OT.


Comments:
skidstacker lift table shoved all the way to one side


Comments:
placed dancer bar encoder back on and calibrated. My want to replace on PM due to both mounting feet had been previously epoxied.


Comments:
transporter high probe (the new one) had material sticking to it. Hitting side of transporter with large rubber mallet took care of problem.


Comments:
previous rubber jam-up tripped out WW motor


Comments:
printer cable fell off. Screwed it back on.


Comments:
skidshifter apparently just wanted the operator to walk behind it before it would work. It might be jealous.


Comments:
soap transfer system was in both the idle state, and take empty state at same time. Undid the tank empty state.


Comments:
weighbelt sequence all messed up. Ended up just getting out of run, and back into it.


Comments:
assorted wires coming out of connections on plugs at back of Hardy.


Comments:
operator woke up to find 700# of rubber on his safety mat switch.


Comments:
slab rubber two small to reflect photo eye


Comments:
Weighbelt out of synch due to dirty photo eye at front of charge belt.  X2


Comments:
Pick up clamps would not operate.  Operator had them working before ET got there.


Comments:
Drive tripped due to too much rubber.  Tripped again later due to operator not having mixer running when rubber charged.


Comments:
R904 can on line at lot start dur to dirty photo eye.


Comments:
Wh 23 vibra jet came loose.  624  down for 20 min due to no carbon.


Comments:
The rail that guides the  cans to the pusher from the flygate had a bolt fall off.


Comments:
Replace lower cable and removed non operator's side cabe.


Comments:
Moved scale from station 2 to station 1, installed and calibrated Yamata.  Station 1 works but not station 2 now.


Comments:
Completed replacement of air motor for the crumb conveyor.


Comments:
hi level pe not flagging good so we replaced and aligned it


Comments:
wigwag auto switch stopped functioning in the auto position  and of course there were no parts in stores so we had to swap it with a less used one to avoid programming it as tends to be becoming the norm


Comments:
lack of grounding strap on the forklift was causing the curly headed operators hair to straighten out


Comments:
Broken wire on the over current trip of the contactor.


Comments:
Contactor cycling on and off, inserted a timer circuit into the ladder.


Comments:
Replaced slitter blade and anvil.  Adjusted as needed.


Comments:
a cable clamp fell off and got wedged in the hole for the cable


Comments:
Operator bent the pins on the door E-stop plug-in switch


Comments:
replaced hose clamp on rubber hose to gate top pipe, the first time.... Tightened hose clamp on other end of the same hose, the second time.


Comments:
slitter not turning due to shot bearing. Replaced assembly with one from 621, much adjusting, had to swap bearing housings back. Any further adjustment of blades in, or exchanging blades with thinner ones ill-advised due to bearing placemnet on shaft. (cylinder almost unthreaded from clevis)


Comments:
drive sprocket keyy walked out due to set screw loose, resulting in bending inside of guard up, tearing it off along with mounting bracket. A lot of hammer-pounding, and some welding.


Comments:
after jamup at door high mixing and charge belt not stop. Reset cpu's three times, q-task release, and reload cpu 10 to get G005 lot end, and schedule update. Ill. Instruction on cpu 11. Relooded cpu 11 twice cured problem.


Comments:
basket photoeye reflector mount fallng apart. Redrilled and bolted bracket back on to basket.


Comments:
replaced pump compensator and drain valve


Comments:
One of the pivot axels for the pinch valve came off.


Comments:
Chain came off the 2nd floor conveyor for the pallet elevator.


Comments:
Round pusher plate on outfeed push cylinder came off


Comments:
Heated slow weigh pipe for RM010 with propane bottle.


Comments:
slipping due to large amounts of rubber piled up underneath it after everything stopped working properly immediately following the lightning strike.


Comments:
operator said part of ram cable had been hanging into the mixer. Isn't anymore.


Comments:
sheet rubber stuck between door and chute. Worked it loose.


Comments:
operator said stock change acknowledge button would flash, then stop, then start again, etc. just started working.


Comments:
weighbelt lost. Tried in manual. Started working on next batch.


Comments:
oil system lost. Had to get out of run and get back in.


Comments:
Pulled stuck rubber out of festoon and cleaned and checked all photo eyes.


Comments:
plc communications fail. Rebooted cell controller. Warm start


Comments:
Removed ice cube relay and replaced for hardy


Comments:
Calibrated weigh hopper and WL13 feeder hopper.


Comments:
Tightened belt on final pig dust collector blower.


Comments:
Delrin surface around scale allowing cans to hit gondola rather than slide onto it. Shimmed up surface for smooth transition


Comments:
finally got exit and entrance line cans in proper positions at proper times


Comments:
table down photo eye preventing skid indexer to 
progressin forward. Cleaned


Comments:
left locked  by contractors and non functioning.


Comments:
heat trace to this injector shorted,causing oil to solidy in injector


Comments:
Can dump upper clamps prox flag adjusted.


Comments:
Photo eye out of adjustment.  Skidshifter out of synch due to operator error.


Comments:
Jam up due to skid having too much rubber on it.


Comments:
Dust collector was not running due to an e-stop.


Comments:
Station 9 and 11 at separate times had to be reserved.  Operator didn't think they needed to be reserved.


Comments:
shims restricting installation of millcaps


Comments:
reducer fail alarm. Already reset in computer by time I got to it.


Comments:
pallet elevator stopped 2 feet above first floor.


Comments:
lube drive faulted. Also lost its remote I/O.


Comments:
diverter didn't lock in on sil0 3 until we showed up.


Comments:
OT said it still wasn't working. Put in a standard sample. It worked.


Comments:
don't know anything about it. Cycled power. Cool.


Comments:
1st floor conveyor gearbox  bolts fell out. Replaced sprocket


Comments:
installed  temporary light at calender. Light over takeaway blown


Comments:
CARBON CHARGED SLOW FOR SEVERAL BATCHES
SUSPECTED CLUMPS OF CARBON PASSED THRU.


Comments:
RECONNECTED BROKEN WIRE & REPLACED BLOWN FUSES. POWER LEAVING DISCONNECT BUT CRANE WILL NOT OPERATE.


Comments:
ADJUSTED COARSE GAIN ON SKID HI - LEVEL
PHOTOEYE


Comments:
HOST & BANBURY OFFICE COMPUTERS LOCKED UP


Comments:
WATER LEAKING ON ELECTRICAL CABINETS.
MADE BUCKET WITH DRAIN HOSE


Comments:
put cooling fan at gearbox for high speed bearing temp alarm


Comments:
out of sequence due to dirty photo eye. Lot ended and restarted


Comments:
IN REPAIRING SWITCH ON PREVIOUS CALL AUTO & 
MANUAL WIRES WERE REVERSED


Comments:
CALL STARTED WITH OUT OF SEQUENCE BUT ENTAILED MATERIAL TRANSFER PROBLEMS, AUGER MOTOR OVERLOADS, PROGRAM PROBLEMS WITH FASTFEEDING, ADJUSTING FAST & SLOWFEEDING RATES AND RECALIBRATING THE SCALE (ALL ON AUTO PIGS)


Comments:
PROBABLY DUE TO EXCESS PIGS IN MIXER FROM SCALE ERROR


Comments:
CHECKED TO VERIFY COOLING WATER WAS ON TO THE CALENDAR ROLLS


Comments:
rubber wrapped around two rolls on slabloader.


Comments:
cain failed to reach slide before it actuated


Comments:
No drive enable on TMA conveyor-estopped at operator's panel


Comments:
spliced in new section. Cobalt deposits on rollers scraped off


Comments:
carbon first would not charge then would not weigh up. Got out and back in no help. Rorced valves to charge and system ok to weigh up next


Comments:
old program for we 69 air puffer back in cpu


Comments:
no rubber ready, etc. got out and came back in.


Comments:
locked out for rubber removal of chunkies.


Comments:
brought flashlight for checking gear mesh


Comments:
OT said it didn't work. Called back as we got there saying it started working.


Comments:
OT said wigwag made funny noise and stopped. Checked clutch, etc. no problems found.


Comments:
ground cable caught guard and pulled it off. Swapped grounding cable orientationto ram cable 180 deg.


Comments:
candump was waiting for can to magically appear in gondola


Comments:
2 bolts on side of gearbox loose, allowing some fluid to leak out. Tightened.


Comments:
oil overtolerance alarm which OT said wouldn't go away when bypass pressed. Didn't matter. Oil in holding tank charged, weigh tank discharged, weighed up another batch. Flashing light went away. So did we.


Comments:
OT said batch number 5 of 0582M-02 looked like it had oil in it. Doesn't take oil, previous batches fine. This batch lotsa oieces. Looks cold. Checked pig scale, it's fine. OT said batch hadn't been locked it.


Comments:
mixer fail following cleanup of 0582M-02 mess


Comments:
press came down on robot hand. This JSR won't be painting any masterpieces on the near future.


Comments:
NO CHARGE READY, CHARGE BELT OUT OF SEQUENCE


Comments:
could not transfer soap because valves were left closed.


Comments:
replaced the cylinder for the can outfeed pusher.


Comments:
Replaced four blown fuses and four SCR;s on the slave drive.


Comments:
dust collector purge air was set on 6 seconds and off 1 second droppiong plant air pressure to 35#


Comments:
can left in gondola from previous shift.


Comments:
replaced burned out lamps on control panel


Comments:
reprogrammed communications card and cpu twice


Comments:
operators reported a motor overload alarm on the dust collector & then reset the alarm.  When ET's arrived dust collector was running with no observable problems.


Comments:
synthetic bales dropped without being mixed wedged behind calender


Comments:
chute alarm had to be reset after chute was open


Comments:
master high speed bearing. Also turned fan back on


Comments:
reddesigned circuit since no pressure switch available


Comments:
fluffing circuit for we-69 had been deleted from program. Program reinstalled yesterday  but clog had to be removed system ok now


Comments:
running slit stock ,pick-up  came down and hit the other side breaking coupling


Comments:
slave trip on overspeed . Both show speed lm


Comments:
master tripped on overspeed. Slave show speed lm running matl3612 .


Comments:
overspeed  on normal rubber that has always run on 621


Comments:
reduction gear to mixer shaft broke at the coupling weld.


Comments:
1 set of fingers broke at weld. Rewelded.


Comments:
24V bulb shorted, dragging down 24V powersupply, resulting in F-C conversion equipment in PLC rack from fuctioning, causing incorrect display on DEECO at charging station.


Comments:
1 ft tear in slabloader belt, cut away flaps.  Should be replaced next PM.


Comments:
Sheet guides loose and missing fasteners.


Comments:
Slits in stock were allowing the photo eye in the wigwag basket to make contact, causing the wigwag to operate erratically.  Placed reflective tape inside the basket to the right of the reflector hole and religned the photo-eye.


Comments:
wire broken on RIO card wouldn’t allow any outputs for the whole line


Comments:
broom and dust pan laying on the weigh hopper


Comments:
120 PSI TO UP CYLINDER TOLD OPERATIONS TO LOT START ON DIFFERENT STOCK


Comments:
PECKERHEAD SMASHED BEAT INTO SHAPE AND REUSED


Comments:
MIXER KICKED OUT BECAUSE OF THERMOCOUPLE DIFFERENCE LOST DUST COLLECTOR. REPAIRED LOOSE WIRING CONNECTION


Comments:
REPAIR LEAK IN CARBON HOPPER WHEN ADVISED THAT HOPPER IS EMPTY


Comments:
SCALE WOULDN'T GIVE CORECT WEIGH SIGNAL OR LET OPERATOR BYPASS


Comments:
HIGH TEMP ALARM, FLAGGED GATE OPEN PROX TO RESET


Comments:
wl-22 did not charge but when charged manually too much charged


Comments:
deco screen turned switch to get screen to reappear


Comments:
talked with tech svc at manufacture, per tech rep. Removed bad sensor, and replaced with another from a different area of the machine that wasn't critical to machine ops, new sensor is coming in on warranty


Comments:
as the tail of the 2 inch sheet came out of the wig wag it hit the control box and caused the power wires to come out of the back of the controller


Comments:
conduit smacked by bouncing natural rubber bale coming out of hopper.


Comments:
pickup head clamps piston welded back and replaced


Comments:
safety plug wire broken in stuck rubber cutter


Comments:
hardware failure on cell controller   rebooted and called scott davis


Comments:
replaced motor and overloads on wh061 carbon system


Comments:
Also replaced the solenoid valve for slow weigh on daybin 17


Comments:
master motor chrmlx2 slave was close, duct tape around piping


Comments:
rubber is present P.E. at PU was out of alignment


Comments:
manually  filled bearings with grease replaced grease pump


Comments:
>40 degree difference between thermocouples.  Due to material mixed.


Comments:
full festoon faults due to festoon bars blocking the photoeye.


Comments:
rubber transfer out of squence-charge commands out of sequence.  Compulsive lot end and restart.


Comments:
Pick up grabbing too much rubber and causing jam-ups


Comments:
Locked out soap conveyor for jam -up.  One chain was very loose, the air for the chain tensioners was shut off.  Cut in air and forced tensioner back into place.


Comments:
I-bolt snapped off on e-stop rope when a bale fell on it.


Comments:
fluidization hose for the transporter fell off


Comments:
1st floor cam switch- roller coming off track. Bent into place.


Comments:
Operator could not operate switch pulling on E-rope, rope is too log- need a second switch.


Comments:
reset 625 calender mutltiple times getting a jam up out.


Comments:
mixer fail, master safety relay contacts


Comments:
broken on reflector on can entrance line


Comments:
main safety relay holding out soap pump until locks removed from festoon.


Comments:
had to move all the skids out of front of my toolbox so I could work on the machines due to operations refusal to keep the area accessable


Comments:
this time they didn’t let the skids stay out of the way for 10 min


Comments:
mounting bolt broke and end plate loose leaking. Replaced oil


Comments:
locked out so operations could clear rubber


Comments:
inlet valve at top of transporter connector loose inside of plug


Comments:
system 300 inlet valve to transporter plug loose


Comments:
left charging door shut longer than 8 min.


Comments:
charging valve stuck shut after the mixer was shutdown for an extended period. Valve operated freely after the first cycle.


Comments:
wigwag cutter failed to cut on first try. Improved over several skids.  Suspect the blade was not under the heating element when the mixer was shut down.


Comments:
Twice the hydraulic pump for 622 shut down for an unknown reason.  Attempted time chart monitoring of the program bits but no further occurances.  Only happened while running G967X-it was originally scheduled for 623.  Batch time/temp problems also occurred on 622.


Comments:
material was twisted when it was picked up and failed to make the photo-eye. Then it made the photo eye after it fell.


Comments:
roll on the hugger belt slid out of it's bearing.


Comments:
door shut too long, check with Norvel to see if it really is operator error.


Comments:
sheet guide broken by large wad of curred rubber.


Comments:
large mass of cured rubber behind calender. More cured rubber outside the sheet guides.


Comments:
receiving side safety door bent and hanging up on the first floor doors


Comments:
when operators cleaned off the top of the hoppe it was off zero


Comments:
off zero again, the rubber is so wide that the supercutter doesn't cut one end.  The loose end of the cut strips lay on the weigh belt.


Comments:
cell controller not ready for lot start.  Changed to another formula


Comments:
outfeed convetor did not operate because it was not turned on.


Comments:
replaced the reflector on the outfeed conveyor


Comments:
slow weigh on WS019.  3 breakers for heat trace lines were found open


Comments:
removed old filters, got new ones from stores and turned over to day crew.


Comments:
shaft on the drive roller for an infeed conveyor broke.  Manufactured a new shaft and installed.


Comments:
forced valves open and cleared the clog, cleared the off zero and got pigment back in synch.


Comments:
gate top pipe may have been loose or had no pipe joint compound on it.  Took apart and put back together.


Comments:
latch not indicating latched because the mounting bracket fot the prox was bent.


Comments:
would not weigh up the rubber due to a loose wire on the back of the Hardy


Comments:
operator bypassed the weight at one station and the can was overtolerance at the next and would not advance.


Comments:
belt would not track, took belt apart and cleaned rolls, cleaned rubber and belt pieces from takeup roll, trimmed belt.


Comments:
shut off and assisted operators in removing jam up.


Comments:
carbon lot ended before everything else. Had to weigh and charge last batch manually.


Comments:
wh061 carbon quit weighing-did not see a fault in the program, rotary vane MOL was not tripped, auger drive was reset.  System came back on it's own.


Comments:
625 mixer-tried to load two bales at once on the on the accumulation conveyor


Comments:
informed Tim R. the speed of the conveyors do not match. 625 mixer


Comments:
only half the rubber dropped out of the mixer not allowing the gate to close and giving a 100 degree mismatch on the thermocouples.


Comments:
off zero-cleared when ET manually charged carbon-other mixers were down


Comments:
calender gap would not run due to an e-stop not reset.


Comments:
Tag printer would not print current formula tags, it was printing days in advance  After cycling power on the tag printer and decco screen, referred the problem to engineering.


Comments:
charge belt stalling with only half the rubber in the mixer.  Tracked belt over so it would not rub on the oprators side and removed a piece of rubber rubbing on the drive roller.


Comments:
operator reported a problem after the transporter shutdown and he had a slow weigh.  It was the only slow weigh and the daybin was full.


Comments:
vent cover shut but not latched mon silo 4


Comments:
suspect failure due to  running out of oil on previous shift


Comments:
tightened all bolts holding guides to cylinder


Comments:
hydraulic unit valve, seeping open. Closed and bolted


Comments:
operator attempted to load new bales on before scale tared to zero from last batch.


Comments:
air lines ripped off the basket open closed cylinder


Comments:
basket photo-eye cable ripped out.  20 minutes of the down time was for the operators running the pullout conveyor to clear the calender


Comments:
can failed to exit the flygate to get to the slide before it operated.


Comments:
pickup kept drifting down. Cleaned and lubed shafts, guides and solenoid valves.


Comments:
ram coming down before pigs and carbon are completely charged


Comments:
ram coming down before pigs and carbon completelt charged


Comments:
photo eye over the top of the festoon-625


Comments:
bled air out of the process pump line on 625


Comments:
bled air out of the lube supply line on 625


Comments:
WS055 oil system-caused down time on mixers 624 &621
problem was probably due to 3 heat trace breakers tripped.


Comments:
WS012 pump-down time on mixers 623 & 622


Comments:
three breakers tripped on heat trace between tank farm and banbury down time ti mixers 621 thru 624


Comments:
1 breaker tripped on panel in the pump room for heat trace in the mezzanine for mixers 621 thru 624


Comments:
photo eye misaligned after rubber hit it


Comments:
cell controller would not update to the next lot-rebooted cell controller


Comments:
bit was not being made to allow the cell controller accept tag data even though the tag is good


Comments:
print queue is updating to current batch


Comments:
ram is coming down before the pigment is done charging


Comments:
oil left in weigh tank and holding tank from previous lot


Comments:
2 part oil weighed up, but tared out to "0" before it had all dropped leaving a -35# off zero.


Comments:
Weigh tank -35# after oil dropped, unsure if second oil even weighed.


Comments:
1st oil weigh & then dropped leaving -35# on scale.  All these oil problems are for 1911W compound which uses 33# of WS055 and 47# of WS019


Comments:
low lube count-attempted to bleed air out of the line


Comments:
On 625 installed new pump from stores to replace the pump taken to repair 624's lube system.only 1st 3 cylinders pump


Comments:
Master and then slave air handlers shut down


Comments:
removed broken belt from air handler-still running on second belt.


Comments:
(625) replaced hydraulic unit hycon valve


Comments:
program problems and material problems with who23
silo 6&9


Comments:
monitored for hours never could figure out why


Comments:
last crew left 2 batches of oil weighed up, educated operator on how to manually charge oil


Comments:
daybin 6 solenoid , swapped fast & slow feeds


Comments:
locked out while operators cleared jam-up


Comments:
gate wouldn't latch, gate close prox not making


Comments:
(625) calendar stop because of full festoon


Comments:
(625) skid height photoeyes too high, can't adjust


Comments:
sf6 breaker tripped several times due overloading of motors .was eventually able to dislodge rubber by running motors in reverse


Comments:
Locked out wigwag so operators could remove rubber jam up


Comments:
Oil coming out of dul screw onto calendar.  Investigation  proved the oil was coming from the Butyl run.


Comments:
Calibrated carbon scale.  Messed with program due to misinformation.


Comments:
Locked out pickup to allow operators to get out jam up


Comments:
Second stage cylinder drifted down and would not allow the slab loader to run.


Comments:
Two jam ups occurred.  Each took about 15 minutes.


Comments:
Would not weigh Hi sil.  Program was not calling for that particular material while the formula was.


Comments:
program looking for no longer used contacts. Puge air 
not working since cell controller installed


Comments:
wig-wag basket hiting conduit because basket was in open position. Replaced missing nut on left side
basket open cylinder.


Comments:
hoist on third floor sparking, shorted out . Locked out called crane pro.


Comments:
oil not ready. Switched to manual and back to auto


Comments:
butyl rubber 1911w-01 would not mix well it stuck to the calendar. 3 batches stukck then maintenance checked equipment and found no problem;. Ran aboiut 3 more batches then changed formulas.


Comments:
cleaned wl-22 from under belt and tightened


Comments:
bulk pig hopper dirty would not allow scale to go to zero


Comments:
jogged calendar until roll wrap switch cleared


Comments:
banbury 625   table bent, rewelded  a metal piece on.


Comments:
no auto charge ready, toggled oil from auto to manual and back to auto


Comments:
(625)           wig wag conveyor breaker tripped


Comments:
marker roller jamming up rubber, corrected by time we arrived


Comments:
blade chipped causing poor palletizing, replaced


Comments:
couldn't receive schedule, host in emergency stop mode. Cycled power to host


Comments:
k504 stuck. Released 504 and k500 started to get oil in sequence but weigh belt out of sequence. Lot ended and resarted


Comments:
k504, manual charged after k504 taken to k500


Comments:
roller on hugger belt one end fell off from bushing


Comments:
banbury 625 aligned after sprocket repair


Comments:
exceess oil from mixer running onto calendar and takeaway belt


Comments:
excess oil from mixer running onto calendar and takeway belt


Comments:
have not had opportunity to troubleshoot short circuit


Comments:
rollers fell out of chain, chain off sprocket


Comments:
Station 10 ,can at station photo eye misaligned


Comments:
locked out festoon so operators could get subsequent jam up out


Comments:
replaced 26 bent festoon bars and straightened out 5


Comments:
dirty photo eyes on vc system and out of sequence at start….just ran the 3 batch run in manual


Comments:
belt tracked off really bad due to the massive amount of cobalt on the rolls      jj cleaned the rolls


Comments:
and again…..multiple folds of rubber trying to be cut through


Comments:
wire for manual switch on tma conveyor broken


Comments:
operator concerned because barcode scanner wasn’t flashing wildly like is usually does…but it still scans


Comments:
had to find the estop and reset it    pickup


Comments:
the incline belt ripped in half.    Took so long due to only having 2 people to do the job whereas 3 people can do it in half the time


Comments:
WS055 pump motor overload-different pump from before.


Comments:
625      called for auxillaries kicked out…were running when we got there


Comments:
program doesn’t allow bale handler to run properly      625


Comments:
pipe nipple in lube for gearbox broken off and leaking oil


Comments:
drive would stop running, operator could reset and continue running. Undetermined


Comments:
formula calls for pigment dust collector for 50#'s of carbon


Comments:
(625) rupture disk blown twice, replaced filter element


Comments:
(625) couldn't receive formulas, reset host


Comments:
Motor starter for workaway auger went bad.


Comments:
Operator manually charged oil while system was transferring oil from weigh tank.  Program was still waiting on a probe on.


Comments:
Drive faulted out due to folded rubber in TMA conveyor.


Comments:
Replaced three purge valves and repaired a fourth.


Comments:
Cell controller was not updating properly.  Ly Nyguen repaired.


Comments:
Repaired the cylinder on the wig wag cutter.


Comments:
Reset drive speeds on Sta 4.  Also tweeked fly weights.


Comments:
(625)hard jam-up at the takeaway conveyor


Comments:
(625)program problems involving timers that had no reset


Comments:
slow weigh-changed hardy motion bit from 0.6 to 1.0


Comments:
cell controller no allowing access to shcdule-Lee corrected.


Comments:
locked out motor for production to clear jam up


Comments:
manual starts/stops cleaning out rubber from calendar
(all four occurrences)


Comments:
manual starts/stops cleaning out rubber from calendar


Comments:
manual/auto switch spinning resulting in broken wire


Comments:
locked out for production to clear full dog house


Comments:
all six unit breakers  for busways on mex  tripped affected 621 and 1st floor 622 outlets


Comments:
low level probe in rec. tank isolated left wire in box 625


Comments:
cell controller not accepting schedule. G967sx-03


Comments:
mixing tank mixer blades broken off. Banbury 625


Comments:
soap manually sent to big mixing tank since normal mixing tank mixer ineffective


Comments:
mixer lot start before  general lot start forced R112


Comments:
replaced latch open prox on gate afterdetermining that
old was too slow acting


Comments:
complaints of intermittent operation failure


Comments:
needed parts to repair two broken chains on carriage conveyor


Comments:
no carbon setpoint, wrong batch info on weigh belt after lot increase. Carbon left on scale. Weighed rubber manually charged to get rid of carbon.


Comments:
oil would not transfer from weigh to holding tank in manual


Comments:
hot batch immediately following reset of mixer fail


Comments:
locked out takeaway conveyor and went to stores for replacing mill caps


Comments:
found rubber under idler roll preventing it from turning; 
and removed


Comments:
(625)  removed bales from conveyor to allow belt to run


Comments:
no oil flow due to coupling eating itself.


Comments:
who61 high level probe bad no replacement part. Force bit to ininitiate transfer


Comments:
replaced chains and repaired defective rollers


Comments:
daybin 5 cleared high level switch to clear out material


Comments:
system 200 took 3 hours to purge out a clog


Comments:
ot needed me to drop a batch of oil because he weighed it up in manual…..I didn’t bother to ask why due to the fact that we were already on our 18th calland it was only 9:30


Comments:
manually actuated the reset button on the skidshifter because it was beyond the ability of the operator


Comments:
old skid scraper falling off so we helped it the rest of the way


Comments:
some how they got extra carbon but don’t know how


Comments:
wb off zero due to ot's sitting on the belt to make up the weight


Comments:
data cable for drive not allowing feedback fro speed ref.reseated cables


Comments:
asked to check out elevator so we did and it worked fine


Comments:
rubber stuck in door   they had it out when we got there


Comments:
xycom hard drive died   ly nguyn fixed it


Comments:
no Auto Charge ready, OT had not put can dump in auto


Comments:
locked out so ot's could clean out rubber


Comments:
mesh gate on Banbury side had been knockedout of rail


Comments:
replaced coupling on pump motor and primed pump for operation


Comments:
can caught in clamps prior to pusher, manually actuatred solenoid to release


Comments:
full festoon photo eye giving false indication of full festoon. Adjusted sensitivity so it would not react to festoon bars


Comments:
couldn't find e-stop that had whole first floor down before mini-PM could turn mixer back over to production


Comments:
belt squeaking loudly because OT had forks applying pressure to belt as well as bales


Comments:
wig wag was operated until we could catch this call, albeit with some difficulty


Comments:
lost current formula and wouldn't accept any bar codes. Turned this function off for this run


Comments:
pick up left in manual long nough for head to drift down


Comments:
skid in slab loader with pick up head down wedging it in


Comments:
scale going up too high, adjusted so that weights were correct


Comments:
had to relieve pressure  on rolls by unbolting bearings to cut out rubber


Comments:
chains off sprocket and rolls fallen out. Got rolls back in and 1 chain repaired but did not get back to finish


Comments:
couldn't get the gap to close any tighter


Comments:
formula 4301 trial would not weigh up. bale handling out of sequence. After lot end everything ok


Comments:
Computer Engineers doing stuff. Can dump out of sequence after compulsing out.


Comments:
Computer Engineer things - same as the can dump problem.


Comments:
sphincter valve jammed up on the screws that were falling out of its internals.


Comments:
attempted to break clog, started transfering carbon with the new transfer system,  sys200


Comments:
mixer wouldn't charge  because gate was open and 
can dump was in manual


Comments:
found chute camera inoperable because of bad cable 
from camera to vcr. Ran temporary new cable


Comments:
weigh belt wouldn't transfer, out of sequence


Comments:
when checked, no pickup needed. Operator stated that pickup works in manual but will not work in auto. Shift will end before another pickup is needed.


Comments:
first problem was no schedule, then no weighments


Comments:
pullout conveyor wouldn't run because cutter wasstuck in


Comments:
roller had to be fixed and then replaced


Comments:
Slabloader would not run.   Unsure of problem but think it might be in the program.  Left a note for Thomas.


Comments:
Operator did not hold the manual charge button for a full three seconds therefore the program did not get a charge complete.


Comments:
Cell controller needed reset to update its schedule.


Comments:
Tag printer would not run because of loose conection.


Comments:
Corner of tag printer box was snagging people so I put a piece of foam on the corner.


Comments:
Operator didn't know that he had to have the ram down to charge oil


Comments:
Operator could not get mixer back in remote.


Comments:
can in mixer due to jam-up and red hat not woking


Comments:
started working (we have a ghost on 625)


Comments:
Formula was calling for WL22.  Drive was running but contactor was not pulled in.  Formaul was giving a bogus number to the program.


Comments:
Cylinder in pickup head came loose from its clevis.


Comments:
so many crumbs around shark cage the water couldn't get in


Comments:
kicked out twice due to batch locked in and mixer off during the changing of mill caps


Comments:
it just took us awhile to pull our heads out of our etc.,and we replaced a load cell for no reason


Comments:
it was between the drive roll and the next roll


Comments:
Formula was giving bad information to cell controller.


Comments:
Pigments would not weigh up because program was not calling for them even though the formula was.


Comments:
Cans would not advance because it was waiting for another can at the first gate.


Comments:
Bulk Pig hopper off zero due to pigs in hopper.


Comments:
Operator tried to get a piece of rubber about 6 feet long to go up the incline.


Comments:
Operator did not know how to operate the pick up.


Comments:
Valve at strainer needs to be replaced.  Will not stop flow.


Comments:
Pnuematic pump has a seating surface eaten away and leaks.


Comments:
quick disconnect air nozzle fittings missing


Comments:
Operators did not get a good mix.  Blmed ram.  Monitored ram pressure on next few batches.  No problems occurred.


Comments:
Super sack crane non-operational.  Had operations call crane pro


Comments:
Hydraulics kicked out twice.  Reset and restarted.


Comments:
Cameras for chute, calendar, and pickup are all going bad.  Need more.


Comments:
Bearing for tension roller to drive roller has seized.  Belt still moves but is very tight and slow.  Operations chose to operate with it.


Comments:
Soap pump was not working to put soap into the system.  Tank level was not low enough.


Comments:
Grease line popped off again.  Contractor repaired and replaced.


Comments:
purged clog to clear but filled with new cartbon system system 200


Comments:
lost power to calendar, 2nd floor controls. Caused fault on bale handling cpu. Calencar rap broke wiring to rol rap switches. Rubber behind calendar most of time to remove.


Comments:
carbon wh23 300 lb batches charge slower, smaller batches no problem


Comments:
tag print not too good . Suggested changing ribbon to operator


Comments:
hot batch-operators may have left it in too long


Comments:
reported as not cutting-ET watched through sveral batches-cut every time


Comments:
reported as not cutting-watched several cycles-cut every time


Comments:
Jam up of rubber broke the basket apart.


Comments:
motor was arcing and tripping the breaker


Comments:
Changed the time of the blade against the anvil from 0.2 sec to 2.0 seconds


Comments:
Still cutting problems on the wigwag,  Improved all by it's self.  Suspect blade hadn't warmed up yet.


Comments:
a bracket was bent upward  catching on the skids


Comments:
Wl022 pigment clumping and clogging due to high humidity


Comments:
stopped halfway up.  Manaually rasied and reset


Comments:
tested every thing-no problems.  Operator wanted to operate the auger automatically but no automatic operation exists for this equipment


Comments:
motor on hydraulic unit  #2 burned up, replaced with motor from hydraulic unit #1(which wouldn't work either)


Comments:
locked out chute so rubber could be removed from the gate


Comments:
sprocket worn out on slabloader drive belt, replaced


Comments:
nematoad screen at calendar/dual screw blank


Comments:
schedule would not clear out compound for new lot


Comments:
(625) dust collector wouldn't run because workaway daybin
was full.


Comments:
pigs wouldn't charge due to clog at dump valve


Comments:
festoon drive fault while attempting to remove a buffalo from behind the calender


Comments:
buffalo behind calender, shut off colling water to the calender


Comments:
had operators clear off takeaway conveyor and increase speeds of batch off equipment to keep the festoon from tripping out.


Comments:
Unable to get back in sequence-cleared the line and restarted aftedr cleaning all photoeyes


Comments:
Can stop rod snapped it's mounting bolt.  Continued running on the other rod


Comments:
Oil would not charge in-had to shut door and put ram down first


Comments:
operator reported auxiliariesm kept kicking ou.  Did not happen while ET was watching,


Comments:
out of sequence-slab loader would jog 2" fwd and then reverse while the supercutter cycled.  No rubber was cut.


Comments:
realigned nonoperator's side pusher clear photoeye and replaced reflective tape


Comments:
flag for pickup head on the rubber was stuck in the raised position.  Cleaned and lubed


Comments:
belt was slipping and traxked to one side


Comments:
safety door knocked off track, outer door jammed (receiving side)


Comments:
could not get it back in synch-cleared the line and retried-due to a dirty photoeye at station 10


Comments:
oil would not charge in with the door open


Comments:
speed control valve for the flapper valve blew apart it's press lock fitting


Comments:
photot eye over the fesstoon bars was out of alignment.


Comments:
rubber wrapped it'self around the end of the supercutter


Comments:
transfer valve exceeded it's timer and latched open not allowing any oil to weigh up.


Comments:
Door would not close, jammed open.  Air fitting on the door cylinder came apart


Comments:
rubber on pressure mat e-stopping slab loader & cutter


Comments:
carbon wouldn't weigh because carbon ready was set. Charged isolated batch to put mixer back in sequence


Comments:
calendar making squeaking sound. Removed rubber


Comments:
hugger chain came apart & wrapped around roll


Comments:
panel view controller not working,programmed around timer bit


Comments:
failed to tare out correctly, -27# off zero


Comments:
no bits lit up on the CPU, reset.  May have been E-stopped.


Comments:
Pick operated in auto, but did not get an aut-ready light.


Comments:
Receiving door was sticking in the open position, lubicating the chains fixed that but the door no longer closed all the way  Door was not level-call elevator repair-they corrected this problem.


Comments:
station 11 had correct weight and scale error lit at the same time.


Comments:
carbon overweighing 50# batches by 10 to 12#.  Corrected problem by going to slow weigh.


Comments:
auxillaries keep kicking out for reasons unknown.Resets itself after 1 minute. Running a histogram. Turned over to next shift.


Comments:
got out of compound and ran something else


Comments:
hole in bag spilling onto scale causing slow weighments


Comments:
agitator not running because it was not being told to run by design. Runs at proper times.


Comments:
photo-eye that tells the transfer conveyorto run was replaced.


Comments:
ram not seating , confirmed 80# air,  tried until seated


Comments:
would not go to gross and timer and slow injection errors


Comments:
dust collector down all day but they wanted to try and run it anyway so we sent an hour messing with that


Comments:
cold started charging floor computer to make it go to host for update.


Comments:
operator unable to see soap incline because mill exhaust was tripped out


Comments:
would not go to delay reason screen. Warm start


Comments:
couldn't lot start. Cold started controller


Comments:
fire alarm pull station at 624 mezzanine


Comments:
needed to lessen amount of rubber on skids due to low soap. Adjusted the one skid level photo-eye


Comments:
ensured no more material was on the gate


Comments:
delay reason wouldn't take. Network hub  power cord loose.


Comments:
attempted weigh up WH03 carbon on the secondary day bin and it only has one daybin.


Comments:
Shackle supporting the vacuum hoist came apart


Comments:
cell controller showed no current formula even though the panelview showed the correct formula-coldstarted cell controller, manually charged the batches on the weigh and check belts, compulsive lot ended and lot started.


Comments:
same as 621-no current formula displayed on the cell controller.  Warm start  and compulsive lot end.


Comments:
X contact for charge belt reverse was set as normally open vice normally closed-charge belt would run in reverse unless the reverse button was pressed.


Comments:
cell controller not updating formula, displayed no current formula-cold restart did not good-host was locked up and had to be rebooted-manually charged the batcheds already weighed up, compulsed out and restarted.


Comments:
Did not get a good lot end. Compulsed out again.


Comments:
end plate for the 1st floor infeed conveyor fell off.


Comments:
WS019 MOL-no heat trace breakers were tripped


Comments:
System 200 reported as very slow-monitored and saw nothing wrong


Comments:
Put program back in synch program back in synch,


Comments:
short in wire somewhere but could not isolate has not came back all day


Comments:
stock seperator bent out of shape bent back


Comments:
I/O breaker in the 1st floor batch off power panel.


Comments:
attempted pickup when there was no break in the rubber


Comments:
Rubber on the gate.  Performed lock out for the operators.


Comments:
Cell controller locked up. Would not update formulas. Cold started cell controller


Comments:
skid shifter  photo-eye hsd s broken relector


Comments:
"No current lot" displayed in the middle of a lot.  Cold started cell controller, complsive lot ended and lot started until the actual lot being run was displayed as the current lot.


Comments:
hook fell into mixer.  Pinned upr ram and renoved


Comments:
loss of current lot data-cold started cell controller,


Comments:
2nd floor Nematron quit responding.  Problem did not go away until both 1st floor and 2nd floor nematrons were rebooted and the CPU reset.


Comments:
presslock fitting fell apart for charging door.


Comments:
Rubber wraped several times around onr roll


Comments:
attempted yto charge frim secondary daybin when none was available


Comments:
no skid at end of carriage photo-eye misaligned


Comments:
mixer fail alarm, opened charging door and raised ram to reset.


Comments:
pushed pigs sticking to hopper chute through discharge valve to allow scale to zero out


Comments:
off zero due to material sticking to sides of hopper


Comments:
refreshed display current formula screen, current formula not in lineup


Comments:
operator screen locked up at calendar/dual screw


Comments:
took rubber off of load cell, causing slow weighs


Comments:
verified accuracy of load cell installed by prior shift


Comments:
Adjusted average on on hardy from 200 to 5 because of slow weighs


Comments:
photo-eye on carriage was out of alignment


Comments:
ram was going down before carbon charge creating fluctuation in scale. Put ram in manual until carbon charge for that formula. Will montor for next carbon formula


Comments:
rebooted host. Affected final pig and banbury 622


Comments:
replaced blown fuse  system still not transporting


Comments:
low level photo-eye works but cutter doesn't cycle until mid level photo-eye


Comments:
complaints in am about not cutting all the way across
but no complaints for duration of shift


Comments:
air hose to second stage cylinder pulled out of fitting. Rerouted & cut hose back 1 inch for better fit in connector


Comments:
first floor e-stop during oil weigh, transferred oil manually & charged manually


Comments:
assisted with decreasing batch from 74 to 30 getting back in sequence


Comments:
oil weighed up but wouldn't transfer or charge.


Comments:
adjusted sensors on fingers cylinder for maximum stroke but grip is still weak


Comments:
wig wag cutter not cutting all the way , removed material from top of blade . No more complaints rest of shift


Comments:
short to ground on solid vent valve circuit.


Comments:
carbon in fluidization air system and packed in air slide because of defect in felt seal. Contractors called in.


Comments:
replaced broken fitting on drive side. Hydraulic oil spilll on floor. Mex cleaners called in to clean up


Comments:
connector at silo 9 transporter vent valve connector. Sys 500


Comments:
sys 500 connector for vent valve transporter at silo 9


Comments:
Cleaned a large amount of pigment off the scale and reset it.


Comments:
did not know how to bring up the delay reason screen.


Comments:
did not knoe how to bring up the delay reason screen (different operator from before)


Comments:
main breaker supplying the master and slave drives was tripped.


Comments:
fungers not always penetrating the rubber, due to the thickness and toughness of the rubber


Comments:
wigwag cutter cylinder is positioning the blade correctly to make the cut.  It bottoms out 1/8" short of the stop


Comments:
reported that the door couldn't operate in manual.  Tested and found nothing wrong, leads were tight, cleaned seitch.


Comments:
fitting for the hose going to the pickup fingers was leaking.


Comments:
Rotary motion prox for WH023 auger was not naking all the time.


Comments:
cable pulled free of the foot switch for the green giant, exposing the individual insulated wires.


Comments:
loose leads on the carriage up/down switch inside the cabinet.


Comments:
master link broke, also reset roller shatfs into mounting holes.


Comments:
locked out festoon so operators can remove rubber


Comments:
removed pigment caked on the side of the hopper bag, checked calibration.


Comments:
carbon leak from the low level probe was shorting out the wiring in varius boxes.  Removed the tophat from the low level probe, isolated the leads and capped the probe pipe.


Comments:
scale error, cleaned pigs off scale and reset it


Comments:
before ET's responded to the call Engineers stated it was something they had to correct


Comments:
dirty photoeye reflectors over the festoon


Comments:
high pressure and high counts alarm-not observed by ET after he arrived.


Comments:
orblem reported with the soap agitator but noe was observed


Comments:
wigwag not cutting immediately causes the skid shifter not to shift.


Comments:
replaced missing screw and other screw on clevis with bolts and reattatched clevis to cylinder.


Comments:
solenoid for vent valve burned up from shorts from a carbon leak


Comments:
asperation valve appears to be hooked up backwards with resulting contacts in the program altered.


Comments:
assissted with priming soap pump after locking out soap conveyor for operators to remove large jam-up on soap incline


Comments:
tag printer had one solid line output instead of strobing


Comments:
wh023 would over weigh by a large amount from secondary day bin #16.  Got system to fill primary daybin  #14 and overweighs ceased.


Comments:
carbon wouldn't weigh up(wh023) due to loss of I/O power. Replaced system I/O fuse


Comments:
carbon wouldn't weigh up because dust collector  screw
would not operate because workaway daybin high level probe was not detecting high level.


Comments:
cart latch wouldn't operate due to e-stop.


Comments:
banbury computer couldn't updte schedule, host locked up.


Comments:
station 10 reserved but wouldn't confirm


Comments:
charging door won't close. over rode solenoids to cycle several times to free up.


Comments:
shorted roll wrap switch tripped circuit breaker.  Switch lead for this was already lifted, isolated the power lead.


Comments:
roll wrap switch (other one)shorted out and started carbon smoldering.  Replaced both roll wrap switches  and rewired connections in cdonduit and terminal box-caused by carbon buffaled down.


Comments:
formula problem caused the batch to drop after 6 to 7 seconds (at 0.99 KW).


Comments:
gate disable switch in the wrong position


Comments:
gate closed prox was marginally loose.  Tightened and removed program line that opens the gate if the closed prox is lost momentarily


Comments:
rpeaired drive belts for the pi dump line


Comments:
conduit for upper calender roll wrap proxes was wiped out by a buffalo and causing a breaker to trip killing power to all calender sensors


Comments:
upper and lower clamps always energized to open, pressure switch stuck. Manually operated to get rubber out of the chute and  freed switch.


Comments:
relector faded on station 5, also reset out of sequence


Comments:
reflector dirty also out of sequence after operator attempted to operate manually to correct the problem and get back into sequence.


Comments:
one cane would not tare out because it had an incorrect weight.


Comments:
Station 8 overweigh. Hardy in error mode. Cleaned scale & reset hardy.


Comments:
couldn't compulsive lot end after batch decrease


Comments:
rubber got in chain and jammed at drive sprocket forcing chain off sprorcket.


Comments:
auger motor on WH061 clogged up and burnt up 
replaced motor


Comments:
WH003 wouldn't go into slow weigh. Broke clog


Comments:
disconmnected equipment so it can be sent out for repair.


Comments:
changed SCV2 vent valve solenoid and program back.  Problem with pressurizing rail cars was due to the butterfly valve over the pantleg being overridden open.


Comments:
replaced the solid vent valve pneumatic control valve.


Comments:
performed lock out and other services to aid operator is clearing the jam up from 622 festoon.


Comments:
weigh belt frame split apart-temporary repairs made.


Comments:
cpold not get clender run when selected to off bank-set speed was 0


Comments:
No soap coverage, had operators stir up sludge on the bottom.


Comments:
adjusted contrast and lighting for chute camera, but the camera still needs to replaced-none in stores


Comments:
operator reported dual screw and calender shutting down for an unknown reason, all lube systems still running,  Problem disappeared-suspect a piece of rubber stuck to the calender roll momentarily shutting down the calender.


Comments:
Assisted operators in removing a batch of rubber from the top of the ram


Comments:
Could not get a stock change acknowledge because the mixer was not selected to auto run.


Comments:
no rubber transfer due to dirty photoeye


Comments:
intermittant high counts and high pressure alarms on lube system-550 psi


Comments:
charging door open input not working. Door open light not working


Comments:
readout on weighbelt panel not showing correct .material


Comments:
tag printer would not print.  Cleaned and checked wiring. 
Fond loose connections at plug


Comments:
13 kv breaker tripped gate also had to be closed. And mixer retried


Comments:
X407 to G900 is a normally open and should be a closed contact


Comments:
dancer bar enable toggle button on panelview was turned on(needs to be removed)


Comments:
how about putting the oil system under part


Comments:
I/o module bad none in stores for intaking


Comments:
flex I/o blown during carbon damage of solinoid


Comments:
had switch in secondary and there was no secondary daybin


Comments:
thermocouple well loose from being replaced on last crew


Comments:
forklift hit door and knocked gate off track


Comments:
calendar wouldn't run because pickup was in manual


Comments:
calendar wouldn't run because of roll wrap.


Comments:
walked through manually until everything back in sequence.


Comments:
ty-wrapped hose so it wouldn't get caught and pulled out of connector


Comments:
front of calendar e-stop rope not giving indication of e-stop condition


Comments:
compound and material mismatch after lot end. Cold started controller


Comments:
off line tag printer printing overlaps. Reset tag length


Comments:
weigh/charge belts won't move. Toggled rubber ready to get charge ready


Comments:
jogged thru with maintnance charge rubber override


Comments:
roll wrap rubber between belt and tail roll


Comments:
toggled HH077 after scale error to put back in sequence


Comments:
toggled HH077 after scale error to get back in sequence


Comments:
probe indicating high level because silo was full.


Comments:
missed weighment,, weighed in manual, toggled HH078 to put back in sequence


Comments:
low level reciever loose, aligned and tightened down


Comments:
dust collector running pilot light bad, replaced. Verified dust collector was running.


Comments:
error when trying to print. Changed ribbon because of light print and decreased number of tags to print from 10 to 3.


Comments:
formula 2353 rubber has problem. 1000 lb. Slab rubber. Take up all the way out can not tighten further


Comments:
takeaway belt split in half rollers real dirty had to clean them


Comments:
could not compulsive lot end . Forced r112 for lot start


Comments:
clipped excess lacing at splice, turned over to pm crew.


Comments:
dog for pushing skids loose and spinning on shaft. Tightened.


Comments:
complaints of not enough air flow from dust collector. checked all components of dust collector, verified operaton


Comments:
gate wouldn't close at all; flagged gate open/closed and worked gate until it reliably closed


Comments:
blower bound up and burned up motor. Replaced blower/motor assembly


Comments:
brush roller drive chain missing after jam up


Comments:
assisted prodution with clearing material from under takeaway conveyor and under brush roller


Comments:
rerouted e-rope and replaced e-stop switch


Comments:
can in mixer, told operators what the long hook is for


Comments:
put new carbon system online to transport wh-61


Comments:
toggle R112 for lot end . Could not compulse out


Comments:
timer  error . Had to weigh pigs  and carbon in manual. Weigh two rubber. Since transfer ready also on weigh. Toggle bit  y02c rubber ready. And timer error


Comments:
jsr 2. Hand fuse replaced table prox adjusted


Comments:
replaced busted air fitting at silo 3 transporter


Comments:
out of sequence because of ram sticking, went to manual to get everything in sequence.


Comments:
ram stuck again causing oil to be out of sequence again, toggled J506 to reset.


Comments:
setting error, explained to operator that can dump exit photo-eye has been blocked too long indicating that line is full.


Comments:
broken wire in connector to encoder for duckheads. Replaced encoder and resoldered bad connection.


Comments:
spring restricting full movement of encoder shaft linkage.
Adjusted position of spring.


Comments:
one more adjustment required to encoder for optimum setting


Comments:
encoder shaft had slipped with duckheads down setting was 162 showing normal bank at operator screen, adjusted to 56 showing low/empty, tightened some more.


Comments:
system 400 posiflate valve pressure switch


Comments:
knife heater grounded and tripped plc breaker. Festoon and pullout could not run


Comments:
pickup had to be reset after breaker trip caused e-stopf


Comments:
could not get lot end . Rebooted cell controller. Ly  ngyen called in


Comments:
no setpointo. Can was in gondola prior to lot start.


Comments:
dirty cal roll had to have them run a batch to get the roll clean


Comments:
slitter would not come out , manually brought it out tehn it wouldn't go in started troubleshooting it started working


Comments:
mouse on the keyboard was sticking and not moving the cursor


Comments:
dirty photoeye failed to weigh up can-operator manually weighed can and advanced the cans.


Comments:
was not updating the panel view correctly


Comments:
preact was adjusted to 112 readjusted to 12


Comments:
wrong dust collector selected in formula


Comments:
cell controller screen going blank notified ly told to continue to reset


Comments:
lost com unknown reason notified ly reset several times


Comments:
wrench with chain for lubers laying on guard beside candump chain wrapped around fingers


Comments:
micro switches kept  being blocked because of rubber in chute imagine that


Comments:
had operator clean all scales and photo-eyes, reset cpu after lot end


Comments:
Duckheads not regulating bank height, transducer misaligned.


Comments:
powered all the sensors for the dual screw and calender.  Roll wrap sensor stopped the calender and the microwave sensos failed to keep the mixer from charging more batches.  Rubber filled the chute to the gate.


Comments:
Assisted operators in removing rubber wrapped around the roller at the pick up


Comments:
where the pipe bends as it enters the building.


Comments:
loose wire inside the terminal box near the gondola.


Comments:
team leader wanted to be able to see the hugger roll


Comments:
no atuo charge because charge belt in manual


Comments:
toggeled charge ready latch for pigs because of clog


Comments:
The flag for the hoist cylinders was bent up.


Comments:
Modified the flag for the hoist cylinders up indication


Comments:
pigments charged but not the rubber.  Problem did not reoccur.  Coul happen if the operator presses the alarm silence pushbutton


Comments:
rubber failed to transfer to the charge belt


Comments:
operator reported a leak on the gate. No signs of a leak seen by ET.


Comments:
replaced skid table cam follower bearings


Comments:
failed to transfer-hardy still weighing second material


Comments:
replace ice cube relay-hardy does not shift scales-have replacement hardy on hand-waiting for stock change


Comments:
still adjusting preact.  All carbon preact weights were off.


Comments:
alternate soap pump removed.I being rebuilt


Comments:
belt was slipping . Removed material from around drive roll. And aligned belt it had flipped over itself


Comments:
formula set for pigment dust collector contacted tech support


Comments:
weigh belt hardy will not change modes . Replaced hardy. Still troubleshooting Can change mode with hardy button


Comments:
motor overload. Motor temporarily siezed.


Comments:
Hardy will not tare automatically.  Changed hardys. Changed output card twice.  Changed relays multiple times.


Comments:
Soap conveyor jamup that tried to get under takeaway belt.


Comments:
No rubber ready.  Operator needed to hit restart.


Comments:
Jamm up on the ram.  In the process took out the camera.


Comments:
Operator did not know how to enter lots into the cell controller.


Comments:
Drive belt for the conveyor line needed adjustment.


Comments:
conduit came off the stuffing tube for the slab loader motor


Comments:
reset carbon , weigh belt , slab loader,  pickup


Comments:
charge belt fuses blown they were replaced


Comments:
roll wrap switches shorted and burned. Will change on pm tomorrow


Comments:
main hopper in overfill (ladder 11,line 16 wrote around
B113:23/11


Comments:
spliced belt and cleaned rubber off rollersr


Comments:
cnet I/O rack reset for charge, weigh, and slab belts


Comments:
field loss due to disconnect being open during pm


Comments:
opertor reported WL13 hoist would not operate, could find nothing wrong


Comments:
unjammed rubber from filter isolation valve but could not remove from the pipe.


Comments:
chain is too long  and jerks when it too much slack builds up.  Added chain lube.


Comments:
exit conveyor roller bearing sqeaking loudly


Comments:
operator dropped hook in mixer after getting can out of mixer


Comments:
1st floor tag printer black mark detector aligned


Comments:
adjusted air gap,had to put helicoils in air gap adjustment locking screws


Comments:
changed batch count, weighed extra batch of oil


Comments:
unlocked for operators after work was completed by Millco


Comments:
1st station scale out of sequence-suspect pigment build up on the rollers was pressing against the scale fins


Comments:
Tightened pillow block mounting bolts and chain tension


Comments:
air hose came loose, also changed out grease can


Comments:
slab loader would not stop running in fast speed when slow weighing.   Pick up was left in manual with pick up head out of home position-slab loader was still trying to do a pick up.


Comments:
plaug connection loose needs to be taped-turned over to night shift


Comments:
manual brake release was vibrating out of place releasing the brake.


Comments:
locked out door for operators could clean the doghouse.  Cleaned  and lubricated door cyclinder chaft.


Comments:
grounding cable caught on the expanded metal guard and pulled it off.


Comments:
broken reflector for table down photoeye


Comments:
reflector broken-altered mounting bracket so that it will not break when the table rocks back and forth


Comments:
festoon drive-soap conveyor idle too long


Comments:
ram stuck at 65", suspect problems with mix compound.


Comments:
changed batch at wrong time, reset controller & plc


Comments:
load cell was busted;  replaced, recalibrated & checked weigh belt operation.


Comments:
snagged at splice, torn horizontally & logitudinally.


Comments:
tracking to operator side wearing on sides of conveyor,
didn't finish adjusting due to ram sticking and slab loader jamming up. Turned over


Comments:
WH061 daybin 8 was empty and secondary daybin 4 would only fill in manual.  Due to no carbon operator to specify residue material so that daybin 8 would refill


Comments:
calendar/dual screw operator screen. Reset plc


Comments:
no charge rdy because of no pig rdy. Pusher to push can on scale was stuck extended and can clamps never engaged. Pusher retracted when door open e-stop activated. Manually actuated scale up to put back in sequence.


Comments:
excess oil in mixer(appeared Full), charged everything manually and isolated batch. Everything weighed up in auto. Rubber sheeted out.


Comments:
oil didn't charge in auto after weighing everything up in manual on last batch. Manually charged oil and set all materials to where mixer thought they were and placed in auto to get back in sequence.


Comments:
push cans in gondola cylinder didn't retract. Sprayed with WD-40 watched operation


Comments:
hoist frame came down on hoist power cord. Locked out.


Comments:
drive side thermocouple cable hanging down in mixer tangled in rubber. Replaced thermocouple


Comments:
didn't have the right motormodified and installed two different motors to get back into operation(first motor was wrong speed0.


Comments:
slab loader conveyor wouldn't run in auto but would in manual. Moved pick-up to home ,hit reset & auto start butons


Comments:
thermocouple difference alerm went off several times in a row at the end of as many batches. Monitored and had no re-occurrences


Comments:
skid shifter wouldn't go forward because pickup in up position prox misaligned.


Comments:
I left pickup in manual after working on skidshifter, so slab was running constantly.


Comments:
had production to reload compound in schedule


Comments:
getting cut fail on last several skids, aligned basket photo-eye


Comments:
ram floated could not tell if rubber in mixer. Carbon and pigment in manual . Timer error


Comments:
hardy did not tare out for 2nd wieghment


Comments:
haerdy did not tare out on 2nd wieghment


Comments:
workaway day bin full. Bindicators alarms


Comments:
lost power ot batchoff do not know why or how suspect shorted wire somewhere in wig wag panel


Comments:
too mucn hydraulic oil . Possible hycon valve leak by


Comments:
photo eye dirty on charge belt created can dump charge


Comments:
could not lot end or lot start waiting on cell controller


Comments:
top of  can was flattened so the clamps would not engage properly


Comments:
host computer not updating from mixers reset


Comments:
ewigh belt would not xfer because it was in manual


Comments:
wl22 grane will forward and back but not up and due to cable jammed up called grane pro


Comments:
rubber hanging on wire ripped the wire                                     water side


Comments:
bin 3 showing material ran screw and beat on bin until cleared operations ran several batches of work away


Comments:
initiated transfer from silo 1 to daybin 7 WH003


Comments:
latch cylinder forward with gate open. Maybe due to some rubber on latch


Comments:
skid shifter table hydraulic pump failed


Comments:
door was working but slow in certain spot. Change out cylinder. May be pm time


Comments:
checked each scale with calibration weight


Comments:
checked pig scale against calibration weight


Comments:
bale knocked off reflector mounting bracket on weigh belt


Comments:
manual station 2 load cell assembly loose


Comments:
reset cpu 16 for gate 10 outfeed out of sequence


Comments:
12 kv breaker tripped on abnormal condition


Comments:
gooey rubber on gate . Lock out and chute entry required


Comments:
tma not in auto when formula called for it


Comments:
repaired spare air pump and used in place of one in pit


Comments:
pigs wouldn't weigh up any other way than manually actuating solenoid. Got out of it and didn't go back into compound using bulk pigs


Comments:
bearing on top incline on non operator side


Comments:
skid loading too high, adjusted skid high level photo eye


Comments:
soap pump, other one kept stopping frequently


Comments:
host lockup previously. Refresh crt button


Comments:
thermocouples checked to be fine. 1902 formula and next had thermocouple variance. Dropped on kwh with no problem


Comments:
transfer from 12 % tank to 6 % tank done in manuial


Comments:
open to next shift troubleshooting in progress


Comments:
calendar gap motors tripping overloads. Retried until unstuck.


Comments:
manual supply valve and pipe nipple busted after
 forklift hit them


Comments:
tried to use belt stretchers to get belt on tight enough to keep from folding over.


Comments:
conveyor to cuter frame seperated because bolt fell off


Comments:
did not push auto run after returning to auto mode .


Comments:
623 pallet elevator last infeed roller bearings shot


Comments:
grounding cable getting tangled in guard. Fixed slack in cable to piping.


Comments:
poor mixing due to cold natural rubber bales


Comments:
tightened chains so cutter would cut in the same place.  Adjusted blade-anvil roll gap


Comments:
Bent festoon bar so it would not strike cross members


Comments:
dirty photoeye dirt reflector and another photeye was misaligned


Comments:
adjusted angle of reflector and replaced mounting bolts on photo eye with ones that actually tighten


Comments:
helped belt by pushing rubber which was dragging on sides of chargebelt


Comments:
electrical mezz drive panel, 2 5A slo-blo


Comments:
valve left manually overidden after pm on ram


Comments:
pick up head drifted down keeping slab loader from running. Raised pick up in manual and went back to auto


Comments:
coupling slipped off shaft, didn't have the exact replacement


Comments:
no lot start ready, rebooted cell controller


Comments:
Jumpered out a relay to get the air handler running.


Comments:
Material blocking photo eye on 1ST floor


Comments:
Oos X5  due to operator, scale errors, etc.


Comments:
drive fault on TMA conveyor and scale up prox misaligned simultaneously


Comments:
feeder too slow for operator , monitored


Comments:
needed to replace thermocouple and thermocouple well
threads on nut were stripped out by this et's error and are still working on removing well and replacing thermocouple


Comments:
receiving side safety gate knocked off all four guides


Comments:
receiving side safety gate bent far enough to hang up on the outer doorss


Comments:
removed pig can from gondola and assisted operators in charging a cleanout batch even though they had lot started on the next production lot.


Comments:
data error on cell controller, rebooted but the problem repeated itself as soon as a screen was used.  Turned over engineers, problem was in C+.


Comments:
small leak on cylinder packing for upper hoist, pick up functions with no problems.


Comments:
broken wire in mushroom button for the E-stop had been programmed around.


Comments:
unable to find leak in plant air before it disappeared, leak never came back


Comments:
mixer camera coax cable "cut" by lift. Spliced.


Comments:
gate switch fell apart. No downtime due to fact operators were cleaning up a mess on the first floor, and cutting rubber out of the latch.


Comments:
sheet rubber jammed above latch. Had to lock out mixer so Ots could put platform in and cut it out.


Comments:
chute door prox knocked out of alignment when Ots were maneuvering platform.


Comments:
rubber above cutter photoeye out of alignment


Comments:
OT running slit stock on slabloader, which kicked it multiple pickups, and jam-up prevention program continuously. OT is very disgruntled about these changes. Guarantee she'll let Norvel have it about this.


Comments:
cell controller stopped talking to offline tag printer, and locked up windows. Reboot.


Comments:
stuck rubber drive faulting TMA conveyor.


Comments:
OT running wigwag with basket open, resulting in it hitting conduit.


Comments:
Could not print tags due to cell controller being locked up


Comments:
Air supply was shut off from yesterday's PM


Comments:
E stop voice alarm latches it'self in the program and the program reset is pushing in the mushroom button.


Comments:
rubber on weighbelt when they lot started


Comments:
vent pipe on silo 5 blew apart about 75 feet in the air


Comments:
powersupply is to small whenever they do a lamp test it freaks out


Comments:
cal was ran down on top of the teeth and put in a bind


Comments:
rubber guide bar fell off  causing shear of four festoon    bar bolts.


Comments:
transferred oil to holding tank with manual solinoid


Comments:
jamup on second floor with toosie roll of rubber had to drop roll


Comments:
line side of disconnect switch at bottom  with load side at top. This was safety concern.


Comments:
wh23 slow weigh. Formula 8002m-08with 329 lb. Of carbon


Comments:
12% level probe, 6 % water fill and 12 % empty state


Comments:
daybin empty. Had to fix scv 5 and fill daybin 1


Comments:
replaced 4 fuses and 4 scr twice. Replaced field feedback fuse


Comments:
24 vdc short due to shorted bulb motor running


Comments:
turned on supply valve for water to system


Comments:
cycle skid shifter push button bad. Programmed around 
butoon so that going to manual will cause one skid shift.


Comments:
fixed aspiration piping to hose with duct tape


Comments:
moved "dust cover" so as not to block photo-eyes


Comments:
jogged rubber back to weigh belt in manual and put everything back in auto.


Comments:
weighed in manual placed in auto to put back in sequence


Comments:
oil blowing out of air system when cutter cycles
consulted powerhouse


Comments:
pinch roller jammed into pick up head breaking end of 
prongs cylinder off


Comments:
no set points displayed. Stepped thhrough lot start sequence until program ran in auto


Comments:
photo eye missed can, put in place ran ok.


Comments:
foot is out of alignment causes undue stress


Comments:
shimmed and reinserted fallen out rollers, unkinked chain and reconnected broken chains. Made sure all rollers turned freely.


Comments:
dust collector kept tripping out. Disassembled rotary vane and screw auger to remove hardened pigments


Comments:
tightened high level probe which was the source of the leak


Comments:
mixer fail due to stopping mixer above 5 rpm


Comments:
hardy off zero, didn't want to cal well, after transferring next batch it didn't drop indicated weight for 30 seconds, then started acting fine (yeah, right). Suspect it's the load cell that WASN'T replaced when its bolt broke earlier in the week.


Comments:
station 14 scale not traveling properly due to excess material build up and loose bolts


Comments:
cell controller locked up and upon reboot had no display. Ly ngyuen said that processor seemed loose and he has a new cell contr4oller on order


Comments:
cell controller failed to supply lot start ready to cpu. R900 was missing


Comments:
flag for isolation valve in mix tank loose and not allowing them to transfer soap


Comments:
operator left hold down roll in wrong position after manual pickup. 1st floor wouldn’t run


Comments:
full skid magazine photo eye had been flagged and I had to go push the reset button for yoshi because he wanted us called


Comments:
jam up at top of conveyor..operator had it out by the time we got there


Comments:
wires pulled out of back..temp fix..need to call communications evolutions


Comments:
wiring loose in weighbelt cabinet.scale was fluctuatuing


Comments:
wn12 feeder not finishing a weigh and refilling..did one in manual and it resumed normal operation..that is normal with the exception of the hopper continuing in the overfill state..we still need to find out how to make this go away


Comments:
carbon scale off zero and had to have bit in program resetto restart


Comments:
needed a manual rubber charge 3 times..ot's opted to lot end a re lot start..nfp


Comments:
motor/gearbox coupling was subject to the rare coupling fission phenomenon


Comments:
locked out balehandler so 2 of the 3 skids of rubber could be removed because the belt just wont pull 9900 pounds of rubber


Comments:
oil weighed up and gave slow weigh, had right weight, but wouldn’t transfer. Upon pushing the bypass button it started to weigh again. Stopped it and manually transferred it down then restarted. All well after that


Comments:
red hat valve for can dump had bolt threaded into exhaust port not allowing air pressure to bleed off.replaced with proper muffler..thanks bonehead


Comments:
adjusted wl22 setpoints for speeds, dribble points ,ect to more closely match other feeders. Was having to wait 2+ minutes on every batch for 35lbs of wl22 to weigh..now gets done before the gate swings


Comments:
counter weight on the skid pusher was loose


Comments:
slitter does not work well if it is extended in the middle of a sheet of rubber instead of before the rubber arrives.


Comments:
adjusted sensitivity and cleaned sensors


Comments:
can with the wrong material in was in the gondola-and because it had the same weight it was accepted-swapped cans.


Comments:
pleater would not raise up until jamup was cleared.


Comments:
system will not fill when all tanks are empty.


Comments:
reconfirm button needed to be pushed after manual weigh to give correct weight. Ot told me ralph weighed it up and told her it was ok, but it wasn’t


Comments:
needed password entered into cell to get to formula screen


Comments:
manual station 1 needed to tare for manual operation..I had to tare the hardy which has no front panel display, may need replacing, aparently the tare button on the panelview doesn’t work in manual mode, at least I couldn’t get it to, scale not replaced due to me being alone today


Comments:
ot couldn’t get estop to reset..had to be reset on all the remote panels


Comments:
clumpy rubber jammed up under auto sampler..they tried to run it thru the wigwag but ended up having to cut it out of the festoon


Comments:
weighbelt out of sequence due to dirty check belt photoeye


Comments:
encoder out of adjustment just enough to never see the bank empty


Comments:
no ram pressure due to 4 position switch which still needs to made a 2 position switch in wrong position


Comments:
door shut and wouldn’t allow rubber to charge..a swing of the gate got it back in step


Comments:
radio speaker doesn’t work because it has the wrong style plug


Comments:
pipe nipple removed from regulator via forklift


Comments:
piece of crap bracket design allows photoeyes to not be fastened securely


Comments:
they thought they had another fault..but it was their fault this time..push the go button


Comments:
scale off zero..they worked it out by the time I got there


Comments:
oil preact from formula set to 0,,not weighing up properly


Comments:
hose ruptured on process pump,,upon start up found filter was clogged bogging down the pump..no new filters could be found so we cleaned the old one


Comments:
scale off zero, and it needs to be looked at for charge timer..consistent slow charges due to readings per average,,I will explain further in person


Comments:
can didn’t charge in time,,ram wouldn’t go down due to timer error,,showed ot to bypass to clear error to proceed


Comments:
tma cutter still doesn’t like to cut through 4 sheets of rubber


Comments:
receiving side saftey door knocked off all guides


Comments:
station 9 would not weigh up-clog in hopper


Comments:
K010-operator left the outfeed pusher in manual


Comments:
cured rubber behind the calender-turned over from previous shift.


Comments:
Pried door loose and locked out for operators to clean the dog house.


Comments:
air line for the fingers blew off the press lock fitting


Comments:
rubber jammed around the rollers of the pinch roller


Comments:
ram is slow-refilled luber-waiting till lot change to rebuild valve-ram operation has been improving in the meantime


Comments:
carnt not clamped to allow outfeed to run


Comments:
cam follower in scv 5 lost its nut and came out


Comments:
the ol full magazine photoeye was flagged trick


Comments:
mid level micro switch had rubber funk over it inside the hopper


Comments:
cans not clamping because they are so beat up that the fingers don’t even touch them..causing the fingers to travel past the closed prox and bottom out on the frame of the gondole


Comments:
operations wanted us to check system 200 to make sure it reansferred before they started..and it did just fine


Comments:
estop switch got hit with forklift and sheared bolts


Comments:
doing the old stutter on charge..no roll in the frame..babypowdered it a bunch..still doing it..we really need to find out what else is going on with it


Comments:
not cutting in the middle,,one adjuster extremely hard to adjust


Comments:
high lube counts had to be reset on mezz


Comments:
lower table alignement off ..skid magazine was getting hit pretty hard by clifford


Comments:
cutter not cutting all the way through in a spot about 1/3 of the way in from the left..after looking at how hard it is gonna be to adjust the anvil, shims,ect,,we determined they could live with it doing double cuts till in the mornin when contractors are here


Comments:
hydraulic unit was causing latch to go in very slowly,,however would open fast, changed over to backup unit and all was well..hydraulic unit 2 still needs to be looked at,,possible latch solenoid or valve in block,,also hammered latch pin back in on left side cylinder,


Comments:
incorrect ne due to operator charcing in manual and transferring in manual


Comments:
host computer stopped updating machine data..rebooted..nfp


Comments:
speed reference for station 13 feeder conveyor was set to "0"


Comments:
Put scale in the wrong position prior to returning to auto


Comments:
tare error, conveyor roller touching scale fins


Comments:
clog on dust collector piping near station 15.  Removed cover from the vertical duct and removed compacted pigments.


Comments:
The counter weight for the skid pusher was sticking.


Comments:
Clamp proxes would not be made as soon as the gondola lifted the can.  The problem is that the cans not centered in the clamps.  Adjusted rail.


Comments:
Water side and drive side calender gaps not matching


Comments:
rubber wedged around the wheels on the pinch roller-reset pick-uo motor overload


Comments:
waterside left  wear ring is leaking rubber and carbon


Comments:
coupling between the cutter and the gear box slips


Comments:
formula 1002 reported to have drag on chain


Comments:
adjusted cam . Cuts bettter but still takes two cuts to finish


Comments:
On JSR2. The bracket holding the sliding door to the lift spring came apart


Comments:
pickup dropping the rubber in auto as the carriage retracts.  Removed rubber extruded among the pickup fingers-no improvement.  Problem only occurred with stock Z694.


Comments:
Upper clamp prox not making because cans are bent out of shape. Made a small adjustment to the flag that  newer cans always  make the prox  and most beat cans as well.


Comments:
Pipe returning soap solution to the pit appears to be clogged.


Comments:
E-stop pull rope switch was moved just enough to give a hard E-stop but not enough for a soft E-stop,


Comments:
Scale fluctuations from loose wires on the back of the hardy.


Comments:
Blown rupture disks.  The mixer was shut off for a 1/2 hour allowing the lube oil to cool and gel.


Comments:
small amount of oil left in holding tank


Comments:
replaced three rupture disc and added temporary heaters


Comments:
panelview dimmed. After removing power sytem restored


Comments:
belt previously torn from box being dropped. Bale jammed between belt and caused tear even further no belt to replace


Comments:
exit line loose photo eye adjusted and tightened


Comments:
can bent too much around edge for clamps down prox switch to make. Rejected two cans in a row.


Comments:
Transporter was not filling very well each cycle.  Not certain if problem has been corrected.  Had to work on something else, when I returned the operator was no longer using that carbon and the daybin was full.


Comments:
Weighed last station manually  and toggled HH079.


Comments:
Compun type was displayed as all Y's.  Toggled data collection bit


Comments:
Material display was all Y's, toggled the data collection bit.


Comments:
Screeching noise on the calender, it stopped as soon as an ET arrived.  A  deformed stud with a wing nut attached was sheeted out and a groove in the same location on the upper calender roll was noted.


Comments:
The empty can pusher was sticking in the extended position.  Cleaned the shaft.


Comments:
Out pusher sticking.  Lubricated shaft and found no problems on the air luber ,


Comments:
Out pusher sticking while extended, replaced vent manifolds


Comments:
Mill exhaust was tripped out. Turned over to night shift, in the process of getting a hot stick to reset the breaker on the first floor.


Comments:
TV camera mounting bracket broke, Camera is currently held in place with duct tape. Adjusted focus.  A new bracket needs to be ordered-the current one came with the camera.


Comments:
The gear box side taper lock on the wigwag motor coupling shear.  The coupling had no cover over it to retain grease, and the keyway in the taperlock was less than 1/16th of an inch deep.


Comments:
Rubber had extruded behind the sheet guide and warped it.  Removed the rubber jam-up and replaced the sheet guide.


Comments:
problem corrected it;'s self and did not repeat.


Comments:
All the screws in the holding the teflon plate underneath the weigh belt came off.  The plate attempted to roll around the head roll when the belt was backed up.


Comments:
drive side injector failed to fully open.


Comments:
Timers for both had exceeded their time, so they couldn't reset each other.


Comments:
Kept getting SCV health of 3 3 on each SCV, but the problem would be cleared immediately.  How low carbon flow due a clog in silo 10's air slide, after the clog was cleared there were no further problems with the SCV's.


Comments:
Wet carbon in the air slide for silo 10.


Comments:
WH061 diverter for silos 3 & 5 clogged (system 100 & 300)


Comments:
Operated calender gap at high speed for the operators.


Comments:
Operators could not reset an E-stop until the reset was pushed on the 1st floor wigwag panel.


Comments:
Can in the mixer-removed.  Caused by a stop missing from the gondola, to limit the swing of the bar that holds the can in the godola.   When the gondola is given the shake at the end of a dump the bar swings too far, and lands on the guard for the can slide.    It cannnot swing into position when the gondola dumps again.  The missing stop is just a metal tab that was welded on.


Comments:
OT's operating in manual - needed oil charge


Comments:
supercutter motor shot. Replaced. Operations ran YXO some of the time. Turned over from previous shift. Looking for a more adequate repolacement, needs brake.


Comments:
gate not closing/latching - sticky stock, rubber on gate/latch.


Comments:
feeder acting as its supposed to - feeding/filling


Comments:
vac hoist push button top gone. Replaced with a bolt so that it can be pressed now.


Comments:
photoeye bracket had been welded to frame, and a guard welded in front of it. Can't tighten up screws so PE wiggled a lot. Wedged photoeye so it doesn't move.


Comments:
PLC not working, control power fuse blown, suspect backplane burnt. Looking for parts.


Comments:
Loading off the TMA while work was being done to the super cutter.


Comments:
TMA mol, loading slab off TMA while working on the super cutter.


Comments:
Loading slab off TMA-rubber was binding on the sides of the charge belt.


Comments:
Loading slab off TMA.  A large pile hung up on the side of the charge belt-reset the drive and cleared the jam-up


Comments:
1 phase at 2 ohms, the other two at 1K ohms.  Motor was very hot and it immediately tripped it's breaker and the main panel breaker.  Removed motor and turned over replacement motor to night dog team.


Comments:
No latch on startup-possibly the operator was cycling the gate too fast between shut and open, not allowing the pressure to build up.


Comments:
Had to use a pipe wrench to back the jam up out of the slabloader.


Comments:
Refilled TCU-original problem was a mechanical failure with the source being1 obscured by a MOL on the non running hydraulic pump. The original problem may have been air in the plant water supply line.


Comments:
Gate on the last station was out of synch and did not stop the cans.


Comments:
1st station would not weigh up or tare correctly-too much material built up on the sides of the can.


Comments:
Breaker panel on the side of the carbon panel at 621 3rd floor had the tripped breaker.  Day bins 1-5 were all E-highed.  Power was supplied to the E-high switches, but not to the circuit cards.


Comments:
SCV 1&2 slow filling with the pan leg full, sometimes giving a health other than 0.  Carbon leak in the pit with no single identifiable source and finally problems showing up on SCV 5&6.  Air pressure was 40# due to a bad press-lock fitting and stuck valve on 623 dust collector.


Comments:
Also adjusted the brake and prox switch.  This was the second replacement motor as the first did not have a brake.  This motor is not an exact replacement-same frame and horse power, runs at 1750 vice 1725 RPM.


Comments:
Manually dropped the oil on the last batch after the operator had mixed the previous batch manually.


Comments:
Skid of sticky rubber.  All the folds in the jam up were stuck together.


Comments:
reset the festoon. Dual screw and calender drives.  Drives tripped while operators were manually running everything out.


Comments:
E-stop switch rope had been pulled just enough to actuate the hard stop only.  Pulling the switch release did not reset these contacts.  The switch had to be fully actuated and then reset to reset the E-stop.  Problem was isolated by going from switch to switch with a meter.  A good set of prints would help.  Also when checking an E-stop switch reset, the switch should be actuated and then reset.


Comments:
Tootsie roll between the belts. Reomved guards and pulled it out sideways.


Comments:
Replaced CPU, no new program to put in it.  Prior method was to download program from the old CPU.  Old  CPU is faulted and the program cannot be  retrieved.


Comments:
could'nt print off line tags because operators weren,t
logged in


Comments:
pull out conveyor wouldn't start until cutter was cycled.


Comments:
couldn't clear CPU fault, couldn't link communications with laptop


Comments:
daybin 3 in e-high condition, manually transferred some to workaway daybin


Comments:
never could get ram down light due to incorrect data from  newport


Comments:
no faults showing on drive but faulted on control screen     x2


Comments:
called engineering in, because of registry errors the controller would not accept bar code scans or talk to host


Comments:
wouldn't run in auto because it was in the bank mode and no material was in the bank


Comments:
wouldn't accept bar code because of wrong tag


Comments:
called in engineering because of regitry errors


Comments:
wouldn't weigh up because dust collsctor wasn't running


Comments:
since there is no secondary daybin for workaway, the daybin selector switch must be in the primary position to weigh up


Comments:
thermocouple wires entangled with natural rubber bale that managed to hang down thru gate.


Comments:
can not adjust any more cans are crushed around top allowing flag to go by the prox


Comments:
blew out from underneth the belt it helped for a little while


Comments:
manual charge everything twice due to pick-up being broke


Comments:
e-stop they could not find had their tags hanging on it


Comments:
piping to cushion is leaking a small amount when ram is up


Comments:
the wig wag keeps going into disable all day


Comments:
Cell Controller went down and would not communicate with the area computer.  Called in Jennifer and Rob to fix.  Still needs troublshot further.


Comments:
Thumbwheel switch will not operate at 200 or higher.  Operator has been operating at 190


Comments:
Mixer was E-stopped due to the door being shut too long.


Comments:
Thermocoupes were off 191 to 284.  Checked them.  Found nothing.  Operator continued to mix.


Comments:
Collar came off ram knuckle and went through the mixer.


Comments:
Soap system was in empty state when it was half full.


Comments:
Locked out take away conveyor so operators could clear rubber off it.


Comments:
Unable to operate elevator-stuck on the 3rd floor.  No doors open, no blown fuses or overloads. Called National Elevator.


Comments:
Unable to get back in synch- cleared the line and lot started again.


Comments:
Scale fins at station 1 rubbing on roller.


Comments:
High level probe dirty.  Problem reported as not being able to fill out of daybin 8.


Comments:
Drive faulted and after it was reset the conveyor was out of sequence.


Comments:
Guard for bale gate was rubbing oagainst the weigh belt giving incorrect weighs. Tightened mounting bolts and bent the guard.


Comments:
Upper clamp prox.  Also had the operator remove 2 cans too beat up to clamp.


Comments:
Teflon skid plate was catching the lower gondola clamps.


Comments:
Slow charge on carbon-WH061.  Valves are opening and fludization is operating, but the carbon is sticky.  Last 70# always charges fast.  Agitating the sides of the hopper also speeds up charge time.


Comments:
Tag printer wouldn't operate because it was unplugged.


Comments:
Hard calibrated-17# off zero & slow charges


Comments:
Problem was due to a carbon leak on top of the WH061 daybin adding extra weight to the hopper.  Cleared the carbon away fro the hopper and repaired the leak  (rubber boot where the new transport pipe enters the daybin).


Comments:
when festoon stops in front of photo eyes ot"s try adjusting them and get them out of whack


Comments:
nothing is safe from carbon black(maybe it is just our dirty hands ha!)


Comments:
e-stop at operator station was pushed in


Comments:
All three bolts were not evenly tensioned.


Comments:
Set screw was binding on it's own threads at point were it begins to tighten on the key.


Comments:
Gondola could not lift due to execessively bent up can.


Comments:
Scale hitting the teflon skid plate.  Moved the plate.


Comments:
Scale was varying 2-3 # on the same weighment. Adjusted one of the scale feet.


Comments:
Overweighments because cans were in fact too heavy.


Comments:
Cans everweighing 5-7 # because the cans are 5-7 # too haevy.


Comments:
Non operator side gate arem broke off.  Welded baco on.


Comments:
Slow close on the gate. Gate and latch were operating rapidly, the latch prox was slow to come on.


Comments:
watched diverter to see if seek position drops out. Watched for ten cycles


Comments:
Yamato Amplifier outputs not working station 4


Comments:
gimbel had fallen out of load cell station 4


Comments:
pigs falling from over head caused malfunction of fiber optic photo heads for can in place photo eyes at stations 2 & 3. Disassembled blew out &reassembled.


Comments:
station 2 gate open/close 4-way valve bleeding through


Comments:
ram cable hade been replaced but routed improperly.
Aspiration pipe needs pm work


Comments:
off zero when lot started, wouldn't accept anything


Comments:
had soap belt turned off, some rubber had to be dragged part way up incline


Comments:
Prox for silo 8 going off too soon, would not lock in to silo 8 position.


Comments:
Silo #2 prox stuck "on".  In the process of attempting to remove the prox in became unstuck and did not stick again through repeated tries.


Comments:
Dust collector malfunctioning due to low plant pressure.  Inspected all the dust collectors on the roof-found no leaks-by this time plant air was back to 78#.


Comments:
Day bin 10 mid level probe (bindicator).


Comments:
Stuck on 3rd floor after saftey gate (receiving side) was knocked off.  After gate was back on track, the doors would operate but the  elevator would not move. Corrected problem by manualy opening the outer door and then shutting it electrically.


Comments:
Could not get the robot to initialize-had to turn off the programming controller first.


Comments:
Just misses the last gate on a standard test.  Both ET's do not know how to adjust this.


Comments:
K010-station #2 did not raise scale and tare out- operator had already weighed up manually.,


Comments:
Scale lift cylinder stuck.  Cleaned and lubed.


Comments:
Slow charges, 60 to 70 seconds. Problem is very wet WH061.  Shaking the bottom of the hopper cuts charge time to 40 sec.


Comments:
End plate fail. Reset lube count-no further problems


Comments:
Gate latch prox slow to actuate-tapped it and no further problems.


Comments:
Carbon sticking to weigh hopper causing slow charges and off zeros.


Comments:
station 7 scale reading 103 lbs. Combination of pile of pigs being pushed up into rail and scale top missing bolts allowing it to drag on load cell during raising and lowering


Comments:
WS055 bin empty due to tripped heat trace


Comments:
heat trace breaker tripped causing lube count fails and eventually replacement of at least 16 rupture disks


Comments:
sticking, used manual overide to cycle several times


Comments:
some cans would still touch table with scale up, adjusted


Comments:
verified that cans showing overweight were overweight
problem was with cans not scale


Comments:
verified scale with known weights and checked can weights


Comments:
continuous lube fails until breaker was found for heat trace. Kept resetting from computer until lube was warm enough to flow


Comments:
wouldn't pull 8 bales, tightened operators side two turns


Comments:
Skid shifter control panel module has bad component/s
able to operate in manual


Comments:
Carbon scale off zero due to carbon on top of hopper.  Removed 31.5 lbs of carbon and calibrated scale.


Comments:
Skid shifter man/auto switch does not work.   Have to put in manual from the computer.


Comments:
Gate closed prox flag was misaligned.  Prox would indicate closed before gate was actually closed.


Comments:
Calibrated WL022 hopper and weigh hopper.


Comments:
Raised pancake prox for skid in magazine.


Comments:
WS055 tank had high temp alarm due to variable steam valve not cycling due to frozen regulator valve.


Comments:
1st station had a piece of hard plastic jammed in auger.


Comments:
took 30 minutes of stepping thru sequnces and toggling various to get back in sequence


Comments:
rounded can didn't convey and caused cans to be out of sequence


Comments:
found seal/gasket from rail car piping hook-up in scv1


Comments:
wig wag heater guard had fallen off and was sticking out of the middle of sid of rubber


Comments:
stayed in net mode after weighing, set to gross.


Comments:
bent cans not allowing clamp closed proxes to operate correctly


Comments:
photo eye loose getting out of alignment. Tightened.


Comments:
can you make my carbon weigh faster? NO.


Comments:
made hardy actual weight display and acrison total weight closely match


Comments:
locked out ram air, charging door, charge belt


Comments:
dust collector 30 minute alarm. Instructed operator to go into hard cleanouts


Comments:
aligned and retightened motor-gearbox coupling


Comments:
complained that cutter wasn't cutting good enough


Comments:
Action packs loose causing themocouple differences


Comments:
sprocket worn out noparts available per Cod


Comments:
latch prox activation rod bound in bracket hole freed w/wd40 straightened bracket tightened bracketback to mixer Body


Comments:
who knows what secrets lurk in the minds of receiving


Comments:
wear ring being changed so repairs were defered


Comments:
reflector at rear of weighbelt got knowcked off, Phillip reset the sensors to proximity


Comments:
wiped off table down, and skid in place under WW pe's


Comments:
manual sta 1 dirty scale cycled power to scale to clear


Comments:
Air leak on fitting slowed down the chucks on one side of the skid stacker , causing them to miss the correct skid.


Comments:
Repaired one chain, put another back on it’s sprocket.  Replaced a bearing and reinstalled a roller axle.


Comments:
Reinserted shaft into bearing, installed spacers on shaft, pried chain back into place, reset tripped overload and replaced blown fuse.


Comments:
E-stop rope not run through all the guides and was being snagged by skids.


Comments:
Soap pump would stop moving water for brief periods.  Water was cold, allowing the soap to gel around the pump intakr. Restored the steam reducer supplying 622 & 623 which was shut off.


Comments:
Power curve drive roll sprocket for gearbox drive chain.


Comments:
Pull out conveyor would not stop running, even after CPU was reset and wigwag would not run at all.  Problem turned out to be the wigwag centering prox which just needed to be flagged.


Comments:
ww1 fail cycled cutter and slitter then turned 1st floor off


Comments:
unable to get time to work on it due to mixers down


Comments:
hyd unit 2 went down relaced upper left valve because of bad coil, something else is allowing pressure to drop when the closed signal is taken away, switched to unit 1, leaking replaced both pump unit on #1


Comments:
connection on N injector open prox had come off


Comments:
Innards of the presslock for SCV 5 cone valve blew out.


Comments:
removed piece of rail car gasket from SCV 5


Comments:
Flagged first gate photo eye-reset can count to correct #.


Comments:
asperation pipe tore apart by ram cable.


Comments:
air in hydraulic system. Gate slow close & fail to open.


Comments:
Belt torn by a piece metal box wedged between the roller and the belt.


Comments:
replaced pump because it failed to build pressure.  Problem may have been  blown rupture disk bypassing the pump,


Comments:
Operator reported scale problems, ET did not observe any and no further problems were reported by the operator.


Comments:
Host was locked up when final pigs lot ended.  Rebooted host, compulsive lot ended fimal pigs and reset final pigs cpu.


Comments:
Receiving side safety door came off track and elevator got stuck between floors.  Closing the safety door and pressing the reset buttons did not work until the main breaker on the roof was cycled.


Comments:
Bar code scanner quit scanning   Lee Gwynn reset the program.


Comments:
Vacuum hoist fuse fell out of it’s socket. Taped  socket cap in place to prevent it from unscrewing.


Comments:
Batch off auxiliaries kicked out , when the ET called up that portion of the program to find out why the auxiliaries restarted,


Comments:
Ran the calender gap at high speed for operators.


Comments:
Reset supercutter MOL.  Cut away with a knife and used a pipe wrench to clear the jam up.


Comments:
Weigh belt wouldn't move, tracked over to one side...


Comments:
Operators reported a loud noise when the ram was up.  Problem was air whistling past an obstruction in the asperation pipe.


Comments:
Flex I/O cleaned carbon feed valve contacts and solenoid.


Comments:
4 I/O modules, swapped out first module with a new one.


Comments:
Problem was not in the first module, swapped out second module.


Comments:
Slow weighs on WH10-end of lot -operator went to another carbon.


Comments:
Mixer auxiliaries kicked off.  Problem corrected it'self immediately.


Comments:
belt moved over and wrapped around roll until it pushed the race out of the bearing


Comments:
found shorted wire on prox that sees the auger turn taped it up(was down for 1hr. Before they called


Comments:
cleaned all asp. Pipes ram packing is bad


Comments:
bent can held can in front of it . Would not let go


# Trouble Call Database1025

Comments:
off line tag printer would not work because oper did not log in .machine was down for 20 min before calling maint waiting on tags


Comments:
12mm presto fitting for a 1/2 in hose does not work well could not find proper fitting


Comments:
E-Stop that was unknown to ET preventing drive enable.
Welded E-Stop bracket that was about to fall off


Comments:
observed operation for 10 minutes found no abnormal conditions


Comments:
found no leak on gate as operator suspected


Comments:
reset mol on carriage conveyor and pulled skid off with fork truck


Comments:
finger clamp open all the time due to loose hardware


Comments:
filled from 625 side loose wires from probe that no longer exists


Comments:
wh061 system auger bound up with carbon removed and shortened chain reset drive . Ots have not tried yet


Comments:
door wouldn't close due to full dog house, locked out for production.


Comments:
sticky material under belt causing it not to move


Comments:
continous drive faults on slave drive motor due to improperly adjusted/dirty air flow sensor


Comments:
rubber was not looped on festoon caused overload


Comments:
hycon valve at hydraulic unit closed. Reopened and install hook to prevent reoccurrance


Comments:
sta 11 locked up when in auto. Weighed in manual, toggled HH079.


Comments:
sta 11 locked in auto again. Program error found which caused this problem, and corrected. See the large-brained variety of Mahoney for details.


Comments:
elevator stuck 5 feet off of first floor. Shoved receiving side doors together and reset from inside elevator.


Comments:
oblong and round-bottomed can (multi-tasking) would not make it through the infeed gates to get loaded onto the gondola.


Comments:
flaky wires on hardy giving fluctuating readings until agitated by agitated ET.


Comments:
chargebelt motor fried due to drive having been fried. Replaced both.


Comments:
big'um jamup at soap belt, brush roller, etc.


Comments:
cell controller will not update, connect to host, or access sql server. Suspect contacted and coming in.


Comments:
station 2  uo2a stuck pigment would not stop weighing. Forced T054 contact to stop then retried everything ok


Comments:
rubber in soap pit and wrap around brush roller and take away roller


Comments:
transfer valve switch did not allow feed valve to open   got out until fixed


Comments:
operator  side  hugger chain two chains remaining


Comments:
keys sticking on data entry keypad. Was working when checked


Comments:
mixing problem alarm for buffalo prevention


Comments:
installed missing fan assembly and reset the other two non operating fans


Comments:
thermocouple alarm,checked t/c's and action packs and verified proper operation


Comments:
station 1 push button for weigh complete


Comments:
station 11 got a scale error . pigment weighed in manual.  Got correct weigh also.Reserved can and moved on


Comments:
removed shim on left side. This side was not cutting


Comments:
gondola plate  caught on to clamps timer error


Comments:
full festoon pe blocked by bar could not figure out what to do maybe use the jog button


Comments:
disconnect was open and a sp32 fault occurred field loss


Comments:
Door stopped 5ft off the 1st floor.  Door boot catches on something and lifts an inch stopping the slevator.


Comments:
Guide rod for can stop was covered in sticky pigment and only allowed the guide rods to creep up.


Comments:
Stations 3v& 4 photoeyes, cleaned and restarted line.


Comments:
Loose fiber optic on the photo eye amplifier.


Comments:
Cell controller would not toggle R900, cell controller ready for lot start.  Performed warm start.


Comments:
Wigwag not centering, adjusted wigwag stop timer from 0.3 seconds to 1.2 seconds.


Comments:
Split stock spreader was bent inward on each side and twisted to one side, not spreading the rubber well for the slitter blade.  bBent the stock spreader back into shape.


Comments:
Weigh belt would get a tare complete but not start weighing up TMA rubber.  Problem persisted for two batches and then disappeared.


Comments:
7# off zero due to all the old conveyor belt pieces removed.


Comments:
Belt was tracked to one side.  Pieces of old conveyor belt wer foud wrapped around the rolls, jamming the belt


Comments:
Door would not open in auto,  Program out of sequence after hot batch.


Comments:
Aligned and tightened photo eye during stock change.


Comments:
Drive tripped when the festoon pickup disconnect was opened for work on the pick up photo eye


Comments:
Adjusted the cutter stop on the 621 side.


Comments:
Operator was having difficulty scanning a tag.


Comments:
SCV6 not closing fully.  Manually operated to fully closed.  Cycled fine after that.


Comments:
Hardy failed to shift modes, also c2 cal for an off zero.


Comments:
Piece of belt wrapped around the head roll.


Comments:
flag for gate before station 2 was too high and hitting flag


Comments:
irregular bottom can blocking exit line full photo eye


Comments:
belt buckled up due to pieces of belt caught underneath


Comments:
daybin empty because of 80 batches Of WH023 at 329#'s per batch


Comments:
Spray nozzle in final tank spray pattern wouldn't adjust properly. Cleaned strainer to get more flow


Comments:
compulsed out at end of run(wrong batch count) and lot started on new compound


Comments:
entrance line 2nd photo eye misaligned preventing lot start


Comments:
Keypad on the specific gravity tester had "T" stuck.  Keypad is a sealed unit with no replacements.  Cut the covering for "T" and freed it.  Kepad is usable but needs to be replaced.


Comments:
HH070, HH071, HH072, HH073 and HH077 were all toggled.  These are all the stations that were not weighing anything up.


Comments:
No lot start after a compulsive lot end.  Warm started cell controller.


Comments:
Could not get a set point on lot start. Toggled R707-can dump line clear and flagged flygate photoeye to get the line started back in sequence.


Comments:
motor overload on the supercutter and jamups on both the cutter and slabloader.  For the last 1/3 of a skid the center of the rubber had no soap.


Comments:
locked out so operators could remove rubber from the gate.


Comments:
Mixer would not start, operator did wait long enough to allow the auxiliaries to fully start.


Comments:
Both mixer motors and the dual screw were faulted after lockout.


Comments:
Guard on soap pit side of festoon that protects the festoon sprockets broke its weld.  We rewelded but it needs to be redesigned.


Comments:
replaced missing spring that keeps e-rope pulled


Comments:
Blower #2 would not run due to an E-stop caused by the an E-high  on the silo.


Comments:
Basket not centering, adjusted wigwag stop time.


Comments:
cone gap for SCV5 did not  fully shut  Manually cycled valve- no further problems


Comments:
Reset JF1 to return the tag screen to normal


Comments:
624 operator reported day bin was not filling. Monitored system pressures, 35# transporter and 24# line pressure, carbon was transporting but could not keep up 380# batches.  Lot was completed before the day bin emptied.


Comments:
As soon as the ET began monitoring the system it began transporting carbon again.  No further problems.


Comments:
Hot batch, after clearing the alarm the operator could not run the mixer motors.


Comments:
Photoeye reflector fell off, keeping the operator from getting a setpoint and putting can dump program out of synch.


Comments:
Weigh belt would not weigh up, accumulation conveior would not run


Comments:
Rubber was dark for skid level photoeyes to detect.


Comments:
Supercutter drive chain broke.  Repaired and removed jam up.


Comments:
Replaced load cell snd and load cell bolt.


Comments:
Toggled R907(can dump line clear).  Remounted reflector at slide gate.


Comments:
Jam up between the pull up conveyor head roll and wigwag cutter anvil.  Reconnected motor to run backwards to clear the jamup


Comments:
Not printing  tags claerly, replaced printer.


Comments:
Rubber taking too long to fall after being cut, times out n  Adjusted prox.


Comments:
No operator display screens.  Warm started.


Comments:
Gondola catching because it was not clamping properly.  This was due to the can slide sticking on it's guide rails


Comments:
Robot hand on JSR 4 does not operate,  Replaced hand and checked all fuses and connections without any result.


Comments:
diverter 2 shut down when switch 2 came in at the wrong time.


Comments:
chute micro switch had rubber stuck in front of it


Comments:
rubber section went all the way to the full festoon photo eye


Comments:
crimped wire on the back of the hardy scale.


Comments:
Transporter low level probe failed and leaked.  Removed probe and reprogrammed system 100 to match system 200.


Comments:
Added and extra brace for mounting the motor due to two mounting studs being brokem off.


Comments:
Hose for fingers came out of the press lock fitting.


Comments:
Piece of rubber wedged on the side of the limiting it's mopvement.


Comments:
guide plate broke off and wedged under conveyor


Comments:
after previous reload of cpu 11, synthetic bales started being dumped into the mixer upon transferring due to chargebelt speed. Adjusted FW120 rungs in program.


Comments:
non-op rear load cell bolt broke when loading YXO. Replaced load cell and bolts.


Comments:
pickup wouldn't work in auto due to hot wire for prox fell off inside of terminal box.


Comments:
ram wouldn't come up at remote panel. Took it to local, and could control  the ram fine. Messed with remote switch. Ram started working fine after tightening switch.


Comments:
WN12 feeder vibrator air fitting blew apart


Comments:
pallet elevator drive chain and one other came off of their sprockets. Drive roller slipped out due to being wrong length. Install spacer for roller, replaced chains.


Comments:
master motor SCR fuses blew. One literally BLEW.


Comments:
pallet elevator chains rollers and bracket on 2nd floor conveyor repaired


Comments:
The rail that guides the  cans to the pusher from the flygate had a bolt fall off.


Comments:
Replace lower cable and removed non operator's side cabe.


Comments:
Moved scale from station 2 to station 1, installed and calibrated Yamata.  Station 1 works but not station 2 now.


Comments:
Completed replacement of air motor for the crumb conveyor.


Comments:
hi level pe not flagging good so we replaced and aligned it


Comments:
wigwag auto switch stopped functioning in the auto position  and of course there were no parts in stores so we had to swap it with a less used one to avoid programming it as tends to be becoming the norm


Comments:
lack of grounding strap on the forklift was causing the curly headed operators hair to straighten out


Comments:
Broken wire on the over current trip of the contactor.


Comments:
Contactor cycling on and off, inserted a timer circuit into the ladder.


Comments:
Replaced slitter blade and anvil.  Adjusted as needed.


Comments:
a cable clamp fell off and got wedged in the hole for the cable


Comments:
Operator bent the pins on the door E-stop plug-in switch


Comments:
replaced hose clamp on rubber hose to gate top pipe, the first time.... Tightened hose clamp on other end of the same hose, the second time.


Comments:
slitter not turning due to shot bearing. Replaced assembly with one from 621, much adjusting, had to swap bearing housings back. Any further adjustment of blades in, or exchanging blades with thinner ones ill-advised due to bearing placemnet on shaft. (cylinder almost unthreaded from clevis)


Comments:
drive sprocket keyy walked out due to set screw loose, resulting in bending inside of guard up, tearing it off along with mounting bracket. A lot of hammer-pounding, and some welding.


Comments:
after jamup at door high mixing and charge belt not stop. Reset cpu's three times, q-task release, and reload cpu 10 to get G005 lot end, and schedule update. Ill. Instruction on cpu 11. Relooded cpu 11 twice cured problem.


Comments:
basket photoeye reflector mount fallng apart. Redrilled and bolted bracket back on to basket.


Comments:
replaced pump compensator and drain valve


Comments:
One of the pivot axels for the pinch valve came off.


Comments:
Chain came off the 2nd floor conveyor for the pallet elevator.


Comments:
Round pusher plate on outfeed push cylinder came off


Comments:
Heated slow weigh pipe for RM010 with propane bottle.


Comments:
slipping due to large amounts of rubber piled up underneath it after everything stopped working properly immediately following the lightning strike.


Comments:
operator said part of ram cable had been hanging into the mixer. Isn't anymore.


Comments:
sheet rubber stuck between door and chute. Worked it loose.


Comments:
operator said stock change acknowledge button would flash, then stop, then start again, etc. just started working.


Comments:
weighbelt lost. Tried in manual. Started working on next batch.


Comments:
oil system lost. Had to get out of run and get back in.


Comments:
reducer fail alarm. Already reset in computer by time I got to it.


Comments:
pallet elevator stopped 2 feet above first floor.


Comments:
lube drive faulted. Also lost its remote I/O.


Comments:
diverter didn't lock in on sil0 3 until we showed up.


Comments:
OT said it still wasn't working. Put in a standard sample. It worked.


Comments:
don't know anything about it. Cycled power. Cool.


Comments:
1st floor conveyor gearbox  bolts fell out. Replaced sprocket


Comments:
installed  temporary light at calender. Light over takeaway blown


Comments:
CARBON CHARGED SLOW FOR SEVERAL BATCHES
SUSPECTED CLUMPS OF CARBON PASSED THRU.


Comments:
RECONNECTED BROKEN WIRE & REPLACED BLOWN FUSES. POWER LEAVING DISCONNECT BUT CRANE WILL NOT OPERATE.


Comments:
ADJUSTED COARSE GAIN ON SKID HI - LEVEL
PHOTOEYE


Comments:
HOST & BANBURY OFFICE COMPUTERS LOCKED UP


Comments:
WATER LEAKING ON ELECTRICAL CABINETS.
MADE BUCKET WITH DRAIN HOSE


Comments:
put cooling fan at gearbox for high speed bearing temp alarm


Comments:
out of sequence due to dirty photo eye. Lot ended and restarted


Comments:
IN REPAIRING SWITCH ON PREVIOUS CALL AUTO & 
MANUAL WIRES WERE REVERSED


Comments:
CALL STARTED WITH OUT OF SEQUENCE BUT ENTAILED MATERIAL TRANSFER PROBLEMS, AUGER MOTOR OVERLOADS, PROGRAM PROBLEMS WITH FASTFEEDING, ADJUSTING FAST & SLOWFEEDING RATES AND RECALIBRATING THE SCALE (ALL ON AUTO PIGS)


Comments:
PROBABLY DUE TO EXCESS PIGS IN MIXER FROM SCALE ERROR


Comments:
CHECKED TO VERIFY COOLING WATER WAS ON TO THE CALENDAR ROLLS


Comments:
rubber wrapped around two rolls on slabloader.


Comments:
cain failed to reach slide before it actuated


Comments:
No drive enable on TMA conveyor-estopped at operator's panel


Comments:
spliced in new section. Cobalt deposits on rollers scraped off


Comments:
carbon first would not charge then would not weigh up. Got out and back in no help. Rorced valves to charge and system ok to weigh up next


Comments:
old program for we 69 air puffer back in cpu


Comments:
no rubber ready, etc. got out and came back in.


Comments:
locked out for rubber removal of chunkies.


Comments:
brought flashlight for checking gear mesh


Comments:
OT said it didn't work. Called back as we got there saying it started working.


Comments:
OT said wigwag made funny noise and stopped. Checked clutch, etc. no problems found.


Comments:
ground cable caught guard and pulled it off. Swapped grounding cable orientationto ram cable 180 deg.


Comments:
candump was waiting for can to magically appear in gondola


Comments:
2 bolts on side of gearbox loose, allowing some fluid to leak out. Tightened.


Comments:
oil overtolerance alarm which OT said wouldn't go away when bypass pressed. Didn't matter. Oil in holding tank charged, weigh tank discharged, weighed up another batch. Flashing light went away. So did we.


Comments:
OT said batch number 5 of 0582M-02 looked like it had oil in it. Doesn't take oil, previous batches fine. This batch lotsa oieces. Looks cold. Checked pig scale, it's fine. OT said batch hadn't been locked it.


Comments:
mixer fail following cleanup of 0582M-02 mess


Comments:
press came down on robot hand. This JSR won't be painting any masterpieces on the near future.


Comments:
NO CHARGE READY, CHARGE BELT OUT OF SEQUENCE


Comments:
could not transfer soap because valves were left closed.


Comments:
replaced the cylinder for the can outfeed pusher.


Comments:
Replaced four blown fuses and four SCR;s on the slave drive.


Comments:
dust collector purge air was set on 6 seconds and off 1 second droppiong plant air pressure to 35#


Comments:
can left in gondola from previous shift.


Comments:
replaced burned out lamps on control panel


Comments:
reprogrammed communications card and cpu twice


Comments:
operators reported a motor overload alarm on the dust collector & then reset the alarm.  When ET's arrived dust collector was running with no observable problems.


Comments:
synthetic bales dropped without being mixed wedged behind calender


Comments:
chute alarm had to be reset after chute was open


Comments:
master high speed bearing. Also turned fan back on


Comments:
reddesigned circuit since no pressure switch available


Comments:
fluffing circuit for we-69 had been deleted from program. Program reinstalled yesterday  but clog had to be removed system ok now


Comments:
running slit stock ,pick-up  came down and hit the other side breaking coupling


Comments:
slave trip on overspeed . Both show speed lm


Comments:
master tripped on overspeed. Slave show speed lm running matl3612 .


Comments:
overspeed  on normal rubber that has always run on 621


Comments:
reduction gear to mixer shaft broke at the coupling weld.


Comments:
1 set of fingers broke at weld. Rewelded.


Comments:
24V bulb shorted, dragging down 24V powersupply, resulting in F-C conversion equipment in PLC rack from fuctioning, causing incorrect display on DEECO at charging station.


Comments:
1 ft tear in slabloader belt, cut away flaps.  Should be replaced next PM.


Comments:
Sheet guides loose and missing fasteners.


Comments:
Slits in stock were allowing the photo eye in the wigwag basket to make contact, causing the wigwag to operate erratically.  Placed reflective tape inside the basket to the right of the reflector hole and religned the photo-eye.


Comments:
wire broken on RIO card wouldn’t allow any outputs for the whole line


Comments:
broom and dust pan laying on the weigh hopper


Comments:
120 PSI TO UP CYLINDER TOLD OPERATIONS TO LOT START ON DIFFERENT STOCK


Comments:
PECKERHEAD SMASHED BEAT INTO SHAPE AND REUSED


Comments:
MIXER KICKED OUT BECAUSE OF THERMOCOUPLE DIFFERENCE LOST DUST COLLECTOR. REPAIRED LOOSE WIRING CONNECTION


Comments:
REPAIR LEAK IN CARBON HOPPER WHEN ADVISED THAT HOPPER IS EMPTY


Comments:
SCALE WOULDN'T GIVE CORECT WEIGH SIGNAL OR LET OPERATOR BYPASS


Comments:
HIGH TEMP ALARM, FLAGGED GATE OPEN PROX TO RESET


Comments:
wl-22 did not charge but when charged manually too much charged


Comments:
deco screen turned switch to get screen to reappear


Comments:
talked with tech svc at manufacture, per tech rep. Removed bad sensor, and replaced with another from a different area of the machine that wasn't critical to machine ops, new sensor is coming in on warranty


Comments:
as the tail of the 2 inch sheet came out of the wig wag it hit the control box and caused the power wires to come out of the back of the controller


Comments:
conduit smacked by bouncing natural rubber bale coming out of hopper.


Comments:
pickup head clamps piston welded back and replaced


Comments:
safety plug wire broken in stuck rubber cutter


Comments:
hardware failure on cell controller   rebooted and called scott davis


Comments:
replaced motor and overloads on wh061 carbon system


Comments:
Also replaced the solenoid valve for slow weigh on daybin 17


Comments:
master motor chrmlx2 slave was close, duct tape around piping


Comments:
rubber is present P.E. at PU was out of alignment


Comments:
manually  filled bearings with grease replaced grease pump


Comments:
>40 degree difference between thermocouples.  Due to material mixed.


Comments:
full festoon faults due to festoon bars blocking the photoeye.


Comments:
rubber transfer out of squence-charge commands out of sequence.  Compulsive lot end and restart.


Comments:
Pick up grabbing too much rubber and causing jam-ups


Comments:
Locked out soap conveyor for jam -up.  One chain was very loose, the air for the chain tensioners was shut off.  Cut in air and forced tensioner back into place.


Comments:
I-bolt snapped off on e-stop rope when a bale fell on it.


Comments:
fluidization hose for the transporter fell off


Comments:
1st floor cam switch- roller coming off track. Bent into place.


Comments:
Operator could not operate switch pulling on E-rope, rope is too log- need a second switch.


Comments:
reset 625 calender mutltiple times getting a jam up out.


Comments:
mixer fail, master safety relay contacts


Comments:
broken on reflector on can entrance line


Comments:
main safety relay holding out soap pump until locks removed from festoon.


Comments:
had to move all the skids out of front of my toolbox so I could work on the machines due to operations refusal to keep the area accessable


Comments:
this time they didn’t let the skids stay out of the way for 10 min


Comments:
mounting bolt broke and end plate loose leaking. Replaced oil


Comments:
locked out so operations could clear rubber


Comments:
inlet valve at top of transporter connector loose inside of plug


Comments:
system 300 inlet valve to transporter plug loose


Comments:
left charging door shut longer than 8 min.


Comments:
charging valve stuck shut after the mixer was shutdown for an extended period. Valve operated freely after the first cycle.


Comments:
wigwag cutter failed to cut on first try. Improved over several skids.  Suspect the blade was not under the heating element when the mixer was shut down.


Comments:
Twice the hydraulic pump for 622 shut down for an unknown reason.  Attempted time chart monitoring of the program bits but no further occurances.  Only happened while running G967X-it was originally scheduled for 623.  Batch time/temp problems also occurred on 622.


Comments:
material was twisted when it was picked up and failed to make the photo-eye. Then it made the photo eye after it fell.


Comments:
roll on the hugger belt slid out of it's bearing.


Comments:
door shut too long, check with Norvel to see if it really is operator error.


Comments:
sheet guide broken by large wad of curred rubber.


Comments:
large mass of cured rubber behind calender. More cured rubber outside the sheet guides.


Comments:
receiving side safety door bent and hanging up on the first floor doors


Comments:
when operators cleaned off the top of the hoppe it was off zero


Comments:
off zero again, the rubber is so wide that the supercutter doesn't cut one end.  The loose end of the cut strips lay on the weigh belt.


Comments:
cell controller not ready for lot start.  Changed to another formula


Comments:
outfeed convetor did not operate because it was not turned on.


Comments:
replaced the reflector on the outfeed conveyor


Comments:
slow weigh on WS019.  3 breakers for heat trace lines were found open


Comments:
removed old filters, got new ones from stores and turned over to day crew.


Comments:
shaft on the drive roller for an infeed conveyor broke.  Manufactured a new shaft and installed.


Comments:
forced valves open and cleared the clog, cleared the off zero and got pigment back in synch.


Comments:
gate top pipe may have been loose or had no pipe joint compound on it.  Took apart and put back together.


Comments:
latch not indicating latched because the mounting bracket fot the prox was bent.


Comments:
would not weigh up the rubber due to a loose wire on the back of the Hardy


Comments:
operator bypassed the weight at one station and the can was overtolerance at the next and would not advance.


Comments:
belt would not track, took belt apart and cleaned rolls, cleaned rubber and belt pieces from takeup roll, trimmed belt.


Comments:
shut off and assisted operators in removing jam up.


Comments:
carbon lot ended before everything else. Had to weigh and charge last batch manually.


Comments:
wh061 carbon quit weighing-did not see a fault in the program, rotary vane MOL was not tripped, auger drive was reset.  System came back on it's own.


Comments:
625 mixer-tried to load two bales at once on the on the accumulation conveyor


Comments:
informed Tim R. the speed of the conveyors do not match. 625 mixer


Comments:
only half the rubber dropped out of the mixer not allowing the gate to close and giving a 100 degree mismatch on the thermocouples.


Comments:
off zero-cleared when ET manually charged carbon-other mixers were down


Comments:
calender gap would not run due to an e-stop not reset.


Comments:
Tag printer would not print current formula tags, it was printing days in advance  After cycling power on the tag printer and decco screen, referred the problem to engineering.


Comments:
charge belt stalling with only half the rubber in the mixer.  Tracked belt over so it would not rub on the oprators side and removed a piece of rubber rubbing on the drive roller.


Comments:
operator reported a problem after the transporter shutdown and he had a slow weigh.  It was the only slow weigh and the daybin was full.


Comments:
vent cover shut but not latched mon silo 4


Comments:
suspect failure due to  running out of oil on previous shift


Comments:
tightened all bolts holding guides to cylinder


Comments:
hydraulic unit valve, seeping open. Closed and bolted


Comments:
operator attempted to load new bales on before scale tared to zero from last batch.


Comments:
air lines ripped off the basket open closed cylinder


Comments:
basket photo-eye cable ripped out.  20 minutes of the down time was for the operators running the pullout conveyor to clear the calender


Comments:
can failed to exit the flygate to get to the slide before it operated.


Comments:
pickup kept drifting down. Cleaned and lubed shafts, guides and solenoid valves.


Comments:
ram coming down before pigs and carbon are completely charged


Comments:
ram coming down before pigs and carbon completelt charged


Comments:
photo eye over the top of the festoon-625


Comments:
bled air out of the process pump line on 625


Comments:
bled air out of the lube supply line on 625


Comments:
WS055 oil system-caused down time on mixers 624 &621
problem was probably due to 3 heat trace breakers tripped.


Comments:
WS012 pump-down time on mixers 623 & 622


Comments:
three breakers tripped on heat trace between tank farm and banbury down time ti mixers 621 thru 624


Comments:
1 breaker tripped on panel in the pump room for heat trace in the mezzanine for mixers 621 thru 624


Comments:
photo eye misaligned after rubber hit it


Comments:
cell controller would not update to the next lot-rebooted cell controller


Comments:
bit was not being made to allow the cell controller accept tag data even though the tag is good


Comments:
print queue is updating to current batch


Comments:
ram is coming down before the pigment is done charging


Comments:
oil left in weigh tank and holding tank from previous lot


Comments:
2 part oil weighed up, but tared out to "0" before it had all dropped leaving a -35# off zero.


Comments:
Weigh tank -35# after oil dropped, unsure if second oil even weighed.


Comments:
1st oil weigh & then dropped leaving -35# on scale.  All these oil problems are for 1911W compound which uses 33# of WS055 and 47# of WS019


Comments:
low lube count-attempted to bleed air out of the line


Comments:
On 625 installed new pump from stores to replace the pump taken to repair 624's lube system.only 1st 3 cylinders pump


Comments:
Master and then slave air handlers shut down


Comments:
removed broken belt from air handler-still running on second belt.


Comments:
(625) replaced hydraulic unit hycon valve


Comments:
program problems and material problems with who23
silo 6&9


Comments:
monitored for hours never could figure out why


Comments:
last crew left 2 batches of oil weighed up, educated operator on how to manually charge oil


Comments:
daybin 6 solenoid , swapped fast & slow feeds


Comments:
locked out while operators cleared jam-up


Comments:
gate wouldn't latch, gate close prox not making


Comments:
(625) calendar stop because of full festoon


Comments:
(625) skid height photoeyes too high, can't adjust


Comments:
sf6 breaker tripped several times due overloading of motors .was eventually able to dislodge rubber by running motors in reverse


Comments:
Locked out wigwag so operators could remove rubber jam up


Comments:
Oil coming out of dul screw onto calendar.  Investigation  proved the oil was coming from the Butyl run.


Comments:
Calibrated carbon scale.  Messed with program due to misinformation.


Comments:
Locked out pickup to allow operators to get out jam up


Comments:
Second stage cylinder drifted down and would not allow the slab loader to run.


Comments:
Two jam ups occurred.  Each took about 15 minutes.


Comments:
Would not weigh Hi sil.  Program was not calling for that particular material while the formula was.


Comments:
program looking for no longer used contacts. Puge air 
not working since cell controller installed


Comments:
wig-wag basket hiting conduit because basket was in open position. Replaced missing nut on left side
basket open cylinder.


Comments:
hoist on third floor sparking, shorted out . Locked out called crane pro.


Comments:
oil not ready. Switched to manual and back to auto


Comments:
butyl rubber 1911w-01 would not mix well it stuck to the calendar. 3 batches stukck then maintenance checked equipment and found no problem;. Ran aboiut 3 more batches then changed formulas.


Comments:
cleaned wl-22 from under belt and tightened


Comments:
bulk pig hopper dirty would not allow scale to go to zero


Comments:
jogged calendar until roll wrap switch cleared


Comments:
banbury 625   table bent, rewelded  a metal piece on.


Comments:
no auto charge ready, toggled oil from auto to manual and back to auto


Comments:
(625)           wig wag conveyor breaker tripped


Comments:
marker roller jamming up rubber, corrected by time we arrived


Comments:
blade chipped causing poor palletizing, replaced


Comments:
couldn't receive schedule, host in emergency stop mode. Cycled power to host


Comments:
k504 stuck. Released 504 and k500 started to get oil in sequence but weigh belt out of sequence. Lot ended and resarted


Comments:
k504, manual charged after k504 taken to k500


Comments:
roller on hugger belt one end fell off from bushing


Comments:
banbury 625 aligned after sprocket repair


Comments:
exceess oil from mixer running onto calendar and takeaway belt


Comments:
excess oil from mixer running onto calendar and takeway belt


Comments:
have not had opportunity to troubleshoot short circuit


Comments:
rollers fell out of chain, chain off sprocket


Comments:
Station 10 ,can at station photo eye misaligned


Comments:
locked out festoon so operators could get subsequent jam up out


Comments:
replaced 26 bent festoon bars and straightened out 5


Comments:
dirty photo eyes on vc system and out of sequence at start….just ran the 3 batch run in manual


Comments:
belt tracked off really bad due to the massive amount of cobalt on the rolls      jj cleaned the rolls


Comments:
and again…..multiple folds of rubber trying to be cut through


Comments:
wire for manual switch on tma conveyor broken


Comments:
operator concerned because barcode scanner wasn’t flashing wildly like is usually does…but it still scans


Comments:
had to find the estop and reset it    pickup


Comments:
the incline belt ripped in half.    Took so long due to only having 2 people to do the job whereas 3 people can do it in half the time


Comments:
WS055 pump motor overload-different pump from before.


Comments:
625      called for auxillaries kicked out…were running when we got there


Comments:
program doesn’t allow bale handler to run properly      625


Comments:
pipe nipple in lube for gearbox broken off and leaking oil


Comments:
drive would stop running, operator could reset and continue running. Undetermined


Comments:
formula calls for pigment dust collector for 50#'s of carbon


Comments:
(625) rupture disk blown twice, replaced filter element


Comments:
(625) couldn't receive formulas, reset host


Comments:
Motor starter for workaway auger went bad.


Comments:
Operator manually charged oil while system was transferring oil from weigh tank.  Program was still waiting on a probe on.


Comments:
Drive faulted out due to folded rubber in TMA conveyor.


Comments:
Replaced three purge valves and repaired a fourth.


Comments:
Cell controller was not updating properly.  Ly Nyguen repaired.


Comments:
Repaired the cylinder on the wig wag cutter.


Comments:
Reset drive speeds on Sta 4.  Also tweeked fly weights.


Comments:
(625)hard jam-up at the takeaway conveyor


Comments:
(625)program problems involving timers that had no reset


Comments:
slow weigh-changed hardy motion bit from 0.6 to 1.0


Comments:
cell controller no allowing access to shcdule-Lee corrected.


Comments:
locked out motor for production to clear jam up


Comments:
manual starts/stops cleaning out rubber from calendar
(all four occurrences)


Comments:
manual starts/stops cleaning out rubber from calendar


Comments:
manual/auto switch spinning resulting in broken wire


Comments:
locked out for production to clear full dog house


Comments:
all six unit breakers  for busways on mex  tripped affected 621 and 1st floor 622 outlets


Comments:
low level probe in rec. tank isolated left wire in box 625


Comments:
cell controller not accepting schedule. G967sx-03


Comments:
mixing tank mixer blades broken off. Banbury 625


Comments:
soap manually sent to big mixing tank since normal mixing tank mixer ineffective


Comments:
mixer lot start before  general lot start forced R112


Comments:
replaced latch open prox on gate afterdetermining that
old was too slow acting


Comments:
complaints of intermittent operation failure


Comments:
needed parts to repair two broken chains on carriage conveyor


Comments:
no carbon setpoint, wrong batch info on weigh belt after lot increase. Carbon left on scale. Weighed rubber manually charged to get rid of carbon.


Comments:
oil would not transfer from weigh to holding tank in manual


Comments:
hot batch immediately following reset of mixer fail


Comments:
locked out takeaway conveyor and went to stores for replacing mill caps


Comments:
found rubber under idler roll preventing it from turning; 
and removed


Comments:
(625)  removed bales from conveyor to allow belt to run


Comments:
no oil flow due to coupling eating itself.


Comments:
who61 high level probe bad no replacement part. Force bit to ininitiate transfer


Comments:
replaced chains and repaired defective rollers


Comments:
daybin 5 cleared high level switch to clear out material


Comments:
system 200 took 3 hours to purge out a clog


Comments:
ot needed me to drop a batch of oil because he weighed it up in manual…..I didn’t bother to ask why due to the fact that we were already on our 18th calland it was only 9:30


Comments:
manually actuated the reset button on the skidshifter because it was beyond the ability of the operator


Comments:
old skid scraper falling off so we helped it the rest of the way


Comments:
some how they got extra carbon but don’t know how


Comments:
wb off zero due to ot's sitting on the belt to make up the weight


Comments:
data cable for drive not allowing feedback fro speed ref.reseated cables


Comments:
asked to check out elevator so we did and it worked fine


Comments:
rubber stuck in door   they had it out when we got there


Comments:
xycom hard drive died   ly nguyn fixed it


Comments:
no Auto Charge ready, OT had not put can dump in auto


Comments:
locked out so ot's could clean out rubber


Comments:
mesh gate on Banbury side had been knockedout of rail


Comments:
replaced coupling on pump motor and primed pump for operation


Comments:
can caught in clamps prior to pusher, manually actuatred solenoid to release


Comments:
full festoon photo eye giving false indication of full festoon. Adjusted sensitivity so it would not react to festoon bars


Comments:
couldn't find e-stop that had whole first floor down before mini-PM could turn mixer back over to production


Comments:
belt squeaking loudly because OT had forks applying pressure to belt as well as bales


Comments:
wig wag was operated until we could catch this call, albeit with some difficulty


Comments:
lost current formula and wouldn't accept any bar codes. Turned this function off for this run


Comments:
pick up left in manual long nough for head to drift down


Comments:
skid in slab loader with pick up head down wedging it in


Comments:
scale going up too high, adjusted so that weights were correct


Comments:
had to relieve pressure  on rolls by unbolting bearings to cut out rubber


Comments:
chains off sprocket and rolls fallen out. Got rolls back in and 1 chain repaired but did not get back to finish


Comments:
couldn't get the gap to close any tighter


Comments:
formula 4301 trial would not weigh up. bale handling out of sequence. After lot end everything ok


Comments:
Computer Engineers doing stuff. Can dump out of sequence after compulsing out.


Comments:
Computer Engineer things - same as the can dump problem.


Comments:
sphincter valve jammed up on the screws that were falling out of its internals.


Comments:
attempted to break clog, started transfering carbon with the new transfer system,  sys200


Comments:
mixer wouldn't charge  because gate was open and 
can dump was in manual


Comments:
found chute camera inoperable because of bad cable 
from camera to vcr. Ran temporary new cable


Comments:
weigh belt wouldn't transfer, out of sequence


Comments:
when checked, no pickup needed. Operator stated that pickup works in manual but will not work in auto. Shift will end before another pickup is needed.


Comments:
first problem was no schedule, then no weighments


Comments:
pullout conveyor wouldn't run because cutter wasstuck in


Comments:
roller had to be fixed and then replaced


Comments:
Slabloader would not run.   Unsure of problem but think it might be in the program.  Left a note for Thomas.


Comments:
Operator did not hold the manual charge button for a full three seconds therefore the program did not get a charge complete.


Comments:
Cell controller needed reset to update its schedule.


Comments:
Tag printer would not run because of loose conection.


Comments:
Corner of tag printer box was snagging people so I put a piece of foam on the corner.


Comments:
Operator didn't know that he had to have the ram down to charge oil


Comments:
Operator could not get mixer back in remote.


Comments:
can in mixer due to jam-up and red hat not woking


Comments:
started working (we have a ghost on 625)


Comments:
Formula was calling for WL22.  Drive was running but contactor was not pulled in.  Formaul was giving a bogus number to the program.


Comments:
Cylinder in pickup head came loose from its clevis.


Comments:
so many crumbs around shark cage the water couldn't get in


Comments:
kicked out twice due to batch locked in and mixer off during the changing of mill caps


Comments:
it just took us awhile to pull our heads out of our etc.,and we replaced a load cell for no reason


Comments:
it was between the drive roll and the next roll


Comments:
Formula was giving bad information to cell controller.


Comments:
Pigments would not weigh up because program was not calling for them even though the formula was.


Comments:
Cans would not advance because it was waiting for another can at the first gate.


Comments:
Bulk Pig hopper off zero due to pigs in hopper.


Comments:
Operator tried to get a piece of rubber about 6 feet long to go up the incline.


Comments:
Operator did not know how to operate the pick up.


Comments:
Valve at strainer needs to be replaced.  Will not stop flow.


Comments:
Pnuematic pump has a seating surface eaten away and leaks.


Comments:
quick disconnect air nozzle fittings missing


Comments:
Operators did not get a good mix.  Blmed ram.  Monitored ram pressure on next few batches.  No problems occurred.


Comments:
Super sack crane non-operational.  Had operations call crane pro


Comments:
Hydraulics kicked out twice.  Reset and restarted.


Comments:
Cameras for chute, calendar, and pickup are all going bad.  Need more.


Comments:
Bearing for tension roller to drive roller has seized.  Belt still moves but is very tight and slow.  Operations chose to operate with it.


Comments:
Soap pump was not working to put soap into the system.  Tank level was not low enough.


Comments:
Grease line popped off again.  Contractor repaired and replaced.


Comments:
purged clog to clear but filled with new cartbon system system 200


Comments:
lost power to calendar, 2nd floor controls. Caused fault on bale handling cpu. Calencar rap broke wiring to rol rap switches. Rubber behind calendar most of time to remove.


Comments:
carbon wh23 300 lb batches charge slower, smaller batches no problem


Comments:
tag print not too good . Suggested changing ribbon to operator


Comments:
hot batch-operators may have left it in too long


Comments:
reported as not cutting-ET watched through sveral batches-cut every time


Comments:
reported as not cutting-watched several cycles-cut every time


Comments:
Jam up of rubber broke the basket apart.


Comments:
motor was arcing and tripping the breaker


Comments:
Changed the time of the blade against the anvil from 0.2 sec to 2.0 seconds


Comments:
Still cutting problems on the wigwag,  Improved all by it's self.  Suspect blade hadn't warmed up yet.


Comments:
a bracket was bent upward  catching on the skids


Comments:
Wl022 pigment clumping and clogging due to high humidity


Comments:
stopped halfway up.  Manaually rasied and reset


Comments:
tested every thing-no problems.  Operator wanted to operate the auger automatically but no automatic operation exists for this equipment


Comments:
motor on hydraulic unit  #2 burned up, replaced with motor from hydraulic unit #1(which wouldn't work either)


Comments:
locked out chute so rubber could be removed from the gate


Comments:
sprocket worn out on slabloader drive belt, replaced


Comments:
nematoad screen at calendar/dual screw blank


Comments:
schedule would not clear out compound for new lot


Comments:
(625) dust collector wouldn't run because workaway daybin
was full.


Comments:
pigs wouldn't charge due to clog at dump valve


Comments:
festoon drive fault while attempting to remove a buffalo from behind the calender


Comments:
buffalo behind calender, shut off colling water to the calender


Comments:
had operators clear off takeaway conveyor and increase speeds of batch off equipment to keep the festoon from tripping out.


Comments:
Unable to get back in sequence-cleared the line and restarted aftedr cleaning all photoeyes


Comments:
Can stop rod snapped it's mounting bolt.  Continued running on the other rod


Comments:
Oil would not charge in-had to shut door and put ram down first


Comments:
operator reported auxiliariesm kept kicking ou.  Did not happen while ET was watching,


Comments:
out of sequence-slab loader would jog 2" fwd and then reverse while the supercutter cycled.  No rubber was cut.


Comments:
realigned nonoperator's side pusher clear photoeye and replaced reflective tape


Comments:
flag for pickup head on the rubber was stuck in the raised position.  Cleaned and lubed


Comments:
belt was slipping and traxked to one side


Comments:
safety door knocked off track, outer door jammed (receiving side)


Comments:
could not get it back in synch-cleared the line and retried-due to a dirty photoeye at station 10


Comments:
oil would not charge in with the door open


Comments:
speed control valve for the flapper valve blew apart it's press lock fitting


Comments:
photot eye over the fesstoon bars was out of alignment.


Comments:
rubber wrapped it'self around the end of the supercutter


Comments:
transfer valve exceeded it's timer and latched open not allowing any oil to weigh up.


Comments:
Door would not close, jammed open.  Air fitting on the door cylinder came apart


Comments:
rubber on pressure mat e-stopping slab loader & cutter


Comments:
carbon wouldn't weigh because carbon ready was set. Charged isolated batch to put mixer back in sequence


Comments:
calendar making squeaking sound. Removed rubber


Comments:
hugger chain came apart & wrapped around roll


Comments:
panel view controller not working,programmed around timer bit


Comments:
failed to tare out correctly, -27# off zero


Comments:
no bits lit up on the CPU, reset.  May have been E-stopped.


Comments:
Pick operated in auto, but did not get an aut-ready light.


Comments:
Receiving door was sticking in the open position, lubicating the chains fixed that but the door no longer closed all the way  Door was not level-call elevator repair-they corrected this problem.


Comments:
station 11 had correct weight and scale error lit at the same time.


Comments:
carbon overweighing 50# batches by 10 to 12#.  Corrected problem by going to slow weigh.


Comments:
auxillaries keep kicking out for reasons unknown.Resets itself after 1 minute. Running a histogram. Turned over to next shift.


Comments:
got out of compound and ran something else


Comments:
hole in bag spilling onto scale causing slow weighments


Comments:
agitator not running because it was not being told to run by design. Runs at proper times.


Comments:
photo-eye that tells the transfer conveyorto run was replaced.


Comments:
ram not seating , confirmed 80# air,  tried until seated


Comments:
would not go to gross and timer and slow injection errors


Comments:
dust collector down all day but they wanted to try and run it anyway so we sent an hour messing with that


Comments:
cold started charging floor computer to make it go to host for update.


Comments:
operator unable to see soap incline because mill exhaust was tripped out


Comments:
would not go to delay reason screen. Warm start


Comments:
couldn't lot start. Cold started controller


Comments:
fire alarm pull station at 624 mezzanine


Comments:
needed to lessen amount of rubber on skids due to low soap. Adjusted the one skid level photo-eye


Comments:
ensured no more material was on the gate


Comments:
delay reason wouldn't take. Network hub  power cord loose.


Comments:
attempted weigh up WH03 carbon on the secondary day bin and it only has one daybin.


Comments:
Shackle supporting the vacuum hoist came apart


Comments:
cell controller showed no current formula even though the panelview showed the correct formula-coldstarted cell controller, manually charged the batches on the weigh and check belts, compulsive lot ended and lot started.


Comments:
same as 621-no current formula displayed on the cell controller.  Warm start  and compulsive lot end.


Comments:
X contact for charge belt reverse was set as normally open vice normally closed-charge belt would run in reverse unless the reverse button was pressed.


Comments:
cell controller not updating formula, displayed no current formula-cold restart did not good-host was locked up and had to be rebooted-manually charged the batcheds already weighed up, compulsed out and restarted.


Comments:
Did not get a good lot end. Compulsed out again.


Comments:
end plate for the 1st floor infeed conveyor fell off.


Comments:
WS019 MOL-no heat trace breakers were tripped


Comments:
System 200 reported as very slow-monitored and saw nothing wrong


Comments:
Put program back in synch program back in synch,


Comments:
short in wire somewhere but could not isolate has not came back all day


Comments:
stock seperator bent out of shape bent back


Comments:
I/O breaker in the 1st floor batch off power panel.


Comments:
attempted pickup when there was no break in the rubber


Comments:
Rubber on the gate.  Performed lock out for the operators.


Comments:
Cell controller locked up. Would not update formulas. Cold started cell controller


Comments:
skid shifter  photo-eye hsd s broken relector


Comments:
"No current lot" displayed in the middle of a lot.  Cold started cell controller, complsive lot ended and lot started until the actual lot being run was displayed as the current lot.


Comments:
hook fell into mixer.  Pinned upr ram and renoved


Comments:
loss of current lot data-cold started cell controller,


Comments:
2nd floor Nematron quit responding.  Problem did not go away until both 1st floor and 2nd floor nematrons were rebooted and the CPU reset.


Comments:
presslock fitting fell apart for charging door.


Comments:
Rubber wraped several times around onr roll


Comments:
attempted yto charge frim secondary daybin when none was available


Comments:
no skid at end of carriage photo-eye misaligned


Comments:
mixer fail alarm, opened charging door and raised ram to reset.


Comments:
pushed pigs sticking to hopper chute through discharge valve to allow scale to zero out


Comments:
off zero due to material sticking to sides of hopper


Comments:
refreshed display current formula screen, current formula not in lineup


Comments:
operator screen locked up at calendar/dual screw


Comments:
took rubber off of load cell, causing slow weighs


Comments:
verified accuracy of load cell installed by prior shift


Comments:
Adjusted average on on hardy from 200 to 5 because of slow weighs


Comments:
photo-eye on carriage was out of alignment


Comments:
ram was going down before carbon charge creating fluctuation in scale. Put ram in manual until carbon charge for that formula. Will montor for next carbon formula


Comments:
rebooted host. Affected final pig and banbury 622


Comments:
replaced blown fuse  system still not transporting


Comments:
low level photo-eye works but cutter doesn't cycle until mid level photo-eye


Comments:
complaints in am about not cutting all the way across
but no complaints for duration of shift


Comments:
air hose to second stage cylinder pulled out of fitting. Rerouted & cut hose back 1 inch for better fit in connector


Comments:
first floor e-stop during oil weigh, transferred oil manually & charged manually


Comments:
assisted with decreasing batch from 74 to 30 getting back in sequence


Comments:
oil weighed up but wouldn't transfer or charge.


Comments:
adjusted sensors on fingers cylinder for maximum stroke but grip is still weak


Comments:
wig wag cutter not cutting all the way , removed material from top of blade . No more complaints rest of shift


Comments:
short to ground on solid vent valve circuit.


Comments:
carbon in fluidization air system and packed in air slide because of defect in felt seal. Contractors called in.


Comments:
replaced broken fitting on drive side. Hydraulic oil spilll on floor. Mex cleaners called in to clean up


Comments:
connector at silo 9 transporter vent valve connector. Sys 500


Comments:
sys 500 connector for vent valve transporter at silo 9


Comments:
Cleaned a large amount of pigment off the scale and reset it.


Comments:
did not know how to bring up the delay reason screen.


Comments:
did not knoe how to bring up the delay reason screen (different operator from before)


Comments:
main breaker supplying the master and slave drives was tripped.


Comments:
fungers not always penetrating the rubber, due to the thickness and toughness of the rubber


Comments:
wigwag cutter cylinder is positioning the blade correctly to make the cut.  It bottoms out 1/8" short of the stop


Comments:
reported that the door couldn't operate in manual.  Tested and found nothing wrong, leads were tight, cleaned seitch.


Comments:
fitting for the hose going to the pickup fingers was leaking.


Comments:
Rotary motion prox for WH023 auger was not naking all the time.


Comments:
cable pulled free of the foot switch for the green giant, exposing the individual insulated wires.


Comments:
loose leads on the carriage up/down switch inside the cabinet.


Comments:
master link broke, also reset roller shatfs into mounting holes.


Comments:
locked out festoon so operators can remove rubber


Comments:
removed pigment caked on the side of the hopper bag, checked calibration.


Comments:
carbon leak from the low level probe was shorting out the wiring in varius boxes.  Removed the tophat from the low level probe, isolated the leads and capped the probe pipe.


Comments:
scale error, cleaned pigs off scale and reset it


Comments:
before ET's responded to the call Engineers stated it was something they had to correct


Comments:
dirty photoeye reflectors over the festoon


Comments:
high pressure and high counts alarm-not observed by ET after he arrived.


Comments:
orblem reported with the soap agitator but noe was observed


Comments:
wigwag not cutting immediately causes the skid shifter not to shift.


Comments:
replaced missing screw and other screw on clevis with bolts and reattatched clevis to cylinder.


Comments:
solenoid for vent valve burned up from shorts from a carbon leak


Comments:
asperation valve appears to be hooked up backwards with resulting contacts in the program altered.


Comments:
assissted with priming soap pump after locking out soap conveyor for operators to remove large jam-up on soap incline


Comments:
tag printer had one solid line output instead of strobing


Comments:
wh023 would over weigh by a large amount from secondary day bin #16.  Got system to fill primary daybin  #14 and overweighs ceased.


Comments:
carbon wouldn't weigh up(wh023) due to loss of I/O power. Replaced system I/O fuse


Comments:
carbon wouldn't weigh up because dust collector  screw
would not operate because workaway daybin high level probe was not detecting high level.


Comments:
cart latch wouldn't operate due to e-stop.


Comments:
banbury computer couldn't updte schedule, host locked up.


Comments:
station 10 reserved but wouldn't confirm


Comments:
charging door won't close. over rode solenoids to cycle several times to free up.


Comments:
shorted roll wrap switch tripped circuit breaker.  Switch lead for this was already lifted, isolated the power lead.


Comments:
roll wrap switch (other one)shorted out and started carbon smoldering.  Replaced both roll wrap switches  and rewired connections in cdonduit and terminal box-caused by carbon buffaled down.


Comments:
formula problem caused the batch to drop after 6 to 7 seconds (at 0.99 KW).


Comments:
gate disable switch in the wrong position


Comments:
gate closed prox was marginally loose.  Tightened and removed program line that opens the gate if the closed prox is lost momentarily


Comments:
rpeaired drive belts for the pi dump line


Comments:
conduit for upper calender roll wrap proxes was wiped out by a buffalo and causing a breaker to trip killing power to all calender sensors


Comments:
upper and lower clamps always energized to open, pressure switch stuck. Manually operated to get rubber out of the chute and  freed switch.


Comments:
relector faded on station 5, also reset out of sequence


Comments:
reflector dirty also out of sequence after operator attempted to operate manually to correct the problem and get back into sequence.


Comments:
one cane would not tare out because it had an incorrect weight.


Comments:
Station 8 overweigh. Hardy in error mode. Cleaned scale & reset hardy.


Comments:
couldn't compulsive lot end after batch decrease


Comments:
rubber got in chain and jammed at drive sprocket forcing chain off sprorcket.


Comments:
auger motor on WH061 clogged up and burnt up 
replaced motor


Comments:
WH003 wouldn't go into slow weigh. Broke clog


Comments:
disconmnected equipment so it can be sent out for repair.


Comments:
changed SCV2 vent valve solenoid and program back.  Problem with pressurizing rail cars was due to the butterfly valve over the pantleg being overridden open.


Comments:
replaced the solid vent valve pneumatic control valve.


Comments:
performed lock out and other services to aid operator is clearing the jam up from 622 festoon.


Comments:
weigh belt frame split apart-temporary repairs made.


Comments:
cpold not get clender run when selected to off bank-set speed was 0


Comments:
No soap coverage, had operators stir up sludge on the bottom.


Comments:
adjusted contrast and lighting for chute camera, but the camera still needs to replaced-none in stores


Comments:
operator reported dual screw and calender shutting down for an unknown reason, all lube systems still running,  Problem disappeared-suspect a piece of rubber stuck to the calender roll momentarily shutting down the calender.


Comments:
Assisted operators in removing a batch of rubber from the top of the ram


Comments:
Could not get a stock change acknowledge because the mixer was not selected to auto run.


Comments:
no rubber transfer due to dirty photoeye


Comments:
intermittant high counts and high pressure alarms on lube system-550 psi


Comments:
charging door open input not working. Door open light not working


Comments:
readout on weighbelt panel not showing correct .material


Comments:
tag printer would not print.  Cleaned and checked wiring. 
Fond loose connections at plug


Comments:
13 kv breaker tripped gate also had to be closed. And mixer retried


Comments:
X407 to G900 is a normally open and should be a closed contact


Comments:
dancer bar enable toggle button on panelview was turned on(needs to be removed)


Comments:
how about putting the oil system under part


Comments:
I/o module bad none in stores for intaking


Comments:
flex I/o blown during carbon damage of solinoid


Comments:
had switch in secondary and there was no secondary daybin


Comments:
thermocouple well loose from being replaced on last crew


Comments:
forklift hit door and knocked gate off track


Comments:
calendar wouldn't run because pickup was in manual


Comments:
calendar wouldn't run because of roll wrap.


Comments:
walked through manually until everything back in sequence.


Comments:
ty-wrapped hose so it wouldn't get caught and pulled out of connector


Comments:
front of calendar e-stop rope not giving indication of e-stop condition


Comments:
compound and material mismatch after lot end. Cold started controller


Comments:
off line tag printer printing overlaps. Reset tag length


Comments:
weigh/charge belts won't move. Toggled rubber ready to get charge ready


Comments:
jogged thru with maintnance charge rubber override


Comments:
roll wrap rubber between belt and tail roll


Comments:
toggled HH077 after scale error to put back in sequence


Comments:
toggled HH077 after scale error to get back in sequence


Comments:
probe indicating high level because silo was full.


Comments:
missed weighment,, weighed in manual, toggled HH078 to put back in sequence


Comments:
low level reciever loose, aligned and tightened down


Comments:
dust collector running pilot light bad, replaced. Verified dust collector was running.


Comments:
error when trying to print. Changed ribbon because of light print and decreased number of tags to print from 10 to 3.


Comments:
formula 2353 rubber has problem. 1000 lb. Slab rubber. Take up all the way out can not tighten further


Comments:
takeaway belt split in half rollers real dirty had to clean them


Comments:
could not compulsive lot end . Forced r112 for lot start


Comments:
clipped excess lacing at splice, turned over to pm crew.


Comments:
dog for pushing skids loose and spinning on shaft. Tightened.


Comments:
complaints of not enough air flow from dust collector. checked all components of dust collector, verified operaton


Comments:
gate wouldn't close at all; flagged gate open/closed and worked gate until it reliably closed


Comments:
blower bound up and burned up motor. Replaced blower/motor assembly


Comments:
brush roller drive chain missing after jam up


Comments:
assisted prodution with clearing material from under takeaway conveyor and under brush roller


Comments:
rerouted e-rope and replaced e-stop switch


Comments:
can in mixer, told operators what the long hook is for


Comments:
put new carbon system online to transport wh-61


Comments:
toggle R112 for lot end . Could not compulse out


Comments:
timer  error . Had to weigh pigs  and carbon in manual. Weigh two rubber. Since transfer ready also on weigh. Toggle bit  y02c rubber ready. And timer error


Comments:
jsr 2. Hand fuse replaced table prox adjusted


Comments:
replaced busted air fitting at silo 3 transporter


Comments:
out of sequence because of ram sticking, went to manual to get everything in sequence.


Comments:
ram stuck again causing oil to be out of sequence again, toggled J506 to reset.


Comments:
setting error, explained to operator that can dump exit photo-eye has been blocked too long indicating that line is full.


Comments:
broken wire in connector to encoder for duckheads. Replaced encoder and resoldered bad connection.


Comments:
spring restricting full movement of encoder shaft linkage.
Adjusted position of spring.


Comments:
one more adjustment required to encoder for optimum setting


Comments:
encoder shaft had slipped with duckheads down setting was 162 showing normal bank at operator screen, adjusted to 56 showing low/empty, tightened some more.


Comments:
system 400 posiflate valve pressure switch


Comments:
knife heater grounded and tripped plc breaker. Festoon and pullout could not run


Comments:
pickup had to be reset after breaker trip caused e-stopf


Comments:
could not get lot end . Rebooted cell controller. Ly  ngyen called in


Comments:
no setpointo. Can was in gondola prior to lot start.


Comments:
dirty cal roll had to have them run a batch to get the roll clean


Comments:
slitter would not come out , manually brought it out tehn it wouldn't go in started troubleshooting it started working


Comments:
mouse on the keyboard was sticking and not moving the cursor


Comments:
dirty photoeye failed to weigh up can-operator manually weighed can and advanced the cans.


Comments:
was not updating the panel view correctly


Comments:
preact was adjusted to 112 readjusted to 12


Comments:
wrong dust collector selected in formula


Comments:
cell controller screen going blank notified ly told to continue to reset


Comments:
lost com unknown reason notified ly reset several times


Comments:
wrench with chain for lubers laying on guard beside candump chain wrapped around fingers


Comments:
micro switches kept  being blocked because of rubber in chute imagine that


Comments:
had operator clean all scales and photo-eyes, reset cpu after lot end


Comments:
Duckheads not regulating bank height, transducer misaligned.


Comments:
powered all the sensors for the dual screw and calender.  Roll wrap sensor stopped the calender and the microwave sensos failed to keep the mixer from charging more batches.  Rubber filled the chute to the gate.


Comments:
Assisted operators in removing rubber wrapped around the roller at the pick up


Comments:
where the pipe bends as it enters the building.


Comments:
loose wire inside the terminal box near the gondola.


Comments:
team leader wanted to be able to see the hugger roll


Comments:
no atuo charge because charge belt in manual


Comments:
toggeled charge ready latch for pigs because of clog


Comments:
The flag for the hoist cylinders was bent up.


Comments:
Modified the flag for the hoist cylinders up indication


Comments:
pigments charged but not the rubber.  Problem did not reoccur.  Coul happen if the operator presses the alarm silence pushbutton


Comments:
rubber failed to transfer to the charge belt


Comments:
operator reported a leak on the gate. No signs of a leak seen by ET.


Comments:
replaced skid table cam follower bearings


Comments:
failed to transfer-hardy still weighing second material


Comments:
replace ice cube relay-hardy does not shift scales-have replacement hardy on hand-waiting for stock change


Comments:
still adjusting preact.  All carbon preact weights were off.


Comments:
alternate soap pump removed.I being rebuilt


Comments:
belt was slipping . Removed material from around drive roll. And aligned belt it had flipped over itself


Comments:
formula set for pigment dust collector contacted tech support


Comments:
weigh belt hardy will not change modes . Replaced hardy. Still troubleshooting Can change mode with hardy button


Comments:
motor overload. Motor temporarily siezed.


Comments:
Hardy will not tare automatically.  Changed hardys. Changed output card twice.  Changed relays multiple times.


Comments:
Soap conveyor jamup that tried to get under takeaway belt.


Comments:
No rubber ready.  Operator needed to hit restart.


Comments:
Jamm up on the ram.  In the process took out the camera.


Comments:
Operator did not know how to enter lots into the cell controller.


Comments:
Drive belt for the conveyor line needed adjustment.


Comments:
conduit came off the stuffing tube for the slab loader motor


Comments:
reset carbon , weigh belt , slab loader,  pickup


Comments:
charge belt fuses blown they were replaced


Comments:
roll wrap switches shorted and burned. Will change on pm tomorrow


Comments:
main hopper in overfill (ladder 11,line 16 wrote around
B113:23/11


Comments:
spliced belt and cleaned rubber off rollersr


Comments:
cnet I/O rack reset for charge, weigh, and slab belts


Comments:
field loss due to disconnect being open during pm


Comments:
opertor reported WL13 hoist would not operate, could find nothing wrong


Comments:
unjammed rubber from filter isolation valve but could not remove from the pipe.


Comments:
chain is too long  and jerks when it too much slack builds up.  Added chain lube.


Comments:
exit conveyor roller bearing sqeaking loudly


Comments:
operator dropped hook in mixer after getting can out of mixer


Comments:
1st floor tag printer black mark detector aligned


Comments:
adjusted air gap,had to put helicoils in air gap adjustment locking screws


Comments:
changed batch count, weighed extra batch of oil


Comments:
unlocked for operators after work was completed by Millco


Comments:
1st station scale out of sequence-suspect pigment build up on the rollers was pressing against the scale fins


Comments:
Tightened pillow block mounting bolts and chain tension


Comments:
air hose came loose, also changed out grease can


Comments:
slab loader would not stop running in fast speed when slow weighing.   Pick up was left in manual with pick up head out of home position-slab loader was still trying to do a pick up.


Comments:
plaug connection loose needs to be taped-turned over to night shift


Comments:
manual brake release was vibrating out of place releasing the brake.


Comments:
locked out door for operators could clean the doghouse.  Cleaned  and lubricated door cyclinder chaft.


Comments:
grounding cable caught on the expanded metal guard and pulled it off.


Comments:
broken reflector for table down photoeye


Comments:
reflector broken-altered mounting bracket so that it will not break when the table rocks back and forth


Comments:
festoon drive-soap conveyor idle too long


Comments:
ram stuck at 65", suspect problems with mix compound.


Comments:
changed batch at wrong time, reset controller & plc


Comments:
load cell was busted;  replaced, recalibrated & checked weigh belt operation.


Comments:
snagged at splice, torn horizontally & logitudinally.


Comments:
tracking to operator side wearing on sides of conveyor,
didn't finish adjusting due to ram sticking and slab loader jamming up. Turned over


Comments:
WH061 daybin 8 was empty and secondary daybin 4 would only fill in manual.  Due to no carbon operator to specify residue material so that daybin 8 would refill


Comments:
calendar/dual screw operator screen. Reset plc


Comments:
no charge rdy because of no pig rdy. Pusher to push can on scale was stuck extended and can clamps never engaged. Pusher retracted when door open e-stop activated. Manually actuated scale up to put back in sequence.


Comments:
excess oil in mixer(appeared Full), charged everything manually and isolated batch. Everything weighed up in auto. Rubber sheeted out.


Comments:
oil didn't charge in auto after weighing everything up in manual on last batch. Manually charged oil and set all materials to where mixer thought they were and placed in auto to get back in sequence.


Comments:
push cans in gondola cylinder didn't retract. Sprayed with WD-40 watched operation


Comments:
hoist frame came down on hoist power cord. Locked out.


Comments:
drive side thermocouple cable hanging down in mixer tangled in rubber. Replaced thermocouple


Comments:
didn't have the right motormodified and installed two different motors to get back into operation(first motor was wrong speed0.


Comments:
slab loader conveyor wouldn't run in auto but would in manual. Moved pick-up to home ,hit reset & auto start butons


Comments:
thermocouple difference alerm went off several times in a row at the end of as many batches. Monitored and had no re-occurrences


Comments:
skid shifter wouldn't go forward because pickup in up position prox misaligned.


Comments:
I left pickup in manual after working on skidshifter, so slab was running constantly.


Comments:
had production to reload compound in schedule


Comments:
getting cut fail on last several skids, aligned basket photo-eye


Comments:
ram floated could not tell if rubber in mixer. Carbon and pigment in manual . Timer error


Comments:
hardy did not tare out for 2nd wieghment


Comments:
haerdy did not tare out on 2nd wieghment


Comments:
workaway day bin full. Bindicators alarms


Comments:
lost power ot batchoff do not know why or how suspect shorted wire somewhere in wig wag panel


Comments:
too mucn hydraulic oil . Possible hycon valve leak by


Comments:
photo eye dirty on charge belt created can dump charge


Comments:
could not lot end or lot start waiting on cell controller


Comments:
top of  can was flattened so the clamps would not engage properly


Comments:
host computer not updating from mixers reset


Comments:
ewigh belt would not xfer because it was in manual


Comments:
wl22 grane will forward and back but not up and due to cable jammed up called grane pro


Comments:
rubber hanging on wire ripped the wire                                     water side


Comments:
bin 3 showing material ran screw and beat on bin until cleared operations ran several batches of work away


Comments:
initiated transfer from silo 1 to daybin 7 WH003


Comments:
latch cylinder forward with gate open. Maybe due to some rubber on latch


Comments:
skid shifter table hydraulic pump failed


Comments:
door was working but slow in certain spot. Change out cylinder. May be pm time


Comments:
checked each scale with calibration weight


Comments:
checked pig scale against calibration weight


Comments:
bale knocked off reflector mounting bracket on weigh belt


Comments:
manual station 2 load cell assembly loose


Comments:
reset cpu 16 for gate 10 outfeed out of sequence


Comments:
12 kv breaker tripped on abnormal condition


Comments:
gooey rubber on gate . Lock out and chute entry required


Comments:
tma not in auto when formula called for it


Comments:
repaired spare air pump and used in place of one in pit


Comments:
pigs wouldn't weigh up any other way than manually actuating solenoid. Got out of it and didn't go back into compound using bulk pigs


Comments:
bearing on top incline on non operator side


Comments:
skid loading too high, adjusted skid high level photo eye


Comments:
soap pump, other one kept stopping frequently


Comments:
host lockup previously. Refresh crt button


Comments:
thermocouples checked to be fine. 1902 formula and next had thermocouple variance. Dropped on kwh with no problem


Comments:
transfer from 12 % tank to 6 % tank done in manuial


Comments:
open to next shift troubleshooting in progress


Comments:
calendar gap motors tripping overloads. Retried until unstuck.


Comments:
manual supply valve and pipe nipple busted after
 forklift hit them


Comments:
tried to use belt stretchers to get belt on tight enough to keep from folding over.


Comments:
conveyor to cuter frame seperated because bolt fell off


Comments:
did not push auto run after returning to auto mode .


Comments:
623 pallet elevator last infeed roller bearings shot


Comments:
grounding cable getting tangled in guard. Fixed slack in cable to piping.


Comments:
poor mixing due to cold natural rubber bales


Comments:
tightened chains so cutter would cut in the same place.  Adjusted blade-anvil roll gap


Comments:
Bent festoon bar so it would not strike cross members


Comments:
dirty photoeye dirt reflector and another photeye was misaligned


Comments:
adjusted angle of reflector and replaced mounting bolts on photo eye with ones that actually tighten


Comments:
helped belt by pushing rubber which was dragging on sides of chargebelt


Comments:
electrical mezz drive panel, 2 5A slo-blo


Comments:
valve left manually overidden after pm on ram


Comments:
pick up head drifted down keeping slab loader from running. Raised pick up in manual and went back to auto


Comments:
coupling slipped off shaft, didn't have the exact replacement


Comments:
no lot start ready, rebooted cell controller


Comments:
Jumpered out a relay to get the air handler running.


Comments:
Material blocking photo eye on 1ST floor


Comments:
Oos X5  due to operator, scale errors, etc.


Comments:
drive fault on TMA conveyor and scale up prox misaligned simultaneously


Comments:
feeder too slow for operator , monitored


Comments:
needed to replace thermocouple and thermocouple well
threads on nut were stripped out by this et's error and are still working on removing well and replacing thermocouple


Comments:
receiving side safety gate knocked off all four guides


Comments:
receiving side safety gate bent far enough to hang up on the outer doorss


Comments:
removed pig can from gondola and assisted operators in charging a cleanout batch even though they had lot started on the next production lot.


Comments:
data error on cell controller, rebooted but the problem repeated itself as soon as a screen was used.  Turned over engineers, problem was in C+.


Comments:
small leak on cylinder packing for upper hoist, pick up functions with no problems.


Comments:
broken wire in mushroom button for the E-stop had been programmed around.


Comments:
unable to find leak in plant air before it disappeared, leak never came back


Comments:
mixer camera coax cable "cut" by lift. Spliced.


Comments:
gate switch fell apart. No downtime due to fact operators were cleaning up a mess on the first floor, and cutting rubber out of the latch.


Comments:
sheet rubber jammed above latch. Had to lock out mixer so Ots could put platform in and cut it out.


Comments:
chute door prox knocked out of alignment when Ots were maneuvering platform.


Comments:
rubber above cutter photoeye out of alignment


Comments:
OT running slit stock on slabloader, which kicked it multiple pickups, and jam-up prevention program continuously. OT is very disgruntled about these changes. Guarantee she'll let Norvel have it about this.


Comments:
cell controller stopped talking to offline tag printer, and locked up windows. Reboot.


Comments:
stuck rubber drive faulting TMA conveyor.


Comments:
OT running wigwag with basket open, resulting in it hitting conduit.


Comments:
Could not print tags due to cell controller being locked up


Comments:
Air supply was shut off from yesterday's PM


Comments:
E stop voice alarm latches it'self in the program and the program reset is pushing in the mushroom button.


Comments:
rubber on weighbelt when they lot started


Comments:
vent pipe on silo 5 blew apart about 75 feet in the air


Comments:
powersupply is to small whenever they do a lamp test it freaks out


Comments:
cal was ran down on top of the teeth and put in a bind


Comments:
rubber guide bar fell off  causing shear of four festoon    bar bolts.


Comments:
transferred oil to holding tank with manual solinoid


Comments:
jamup on second floor with toosie roll of rubber had to drop roll


Comments:
line side of disconnect switch at bottom  with load side at top. This was safety concern.


Comments:
wh23 slow weigh. Formula 8002m-08with 329 lb. Of carbon


Comments:
12% level probe, 6 % water fill and 12 % empty state


Comments:
daybin empty. Had to fix scv 5 and fill daybin 1


Comments:
replaced 4 fuses and 4 scr twice. Replaced field feedback fuse


Comments:
24 vdc short due to shorted bulb motor running


Comments:
turned on supply valve for water to system


Comments:
cycle skid shifter push button bad. Programmed around 
butoon so that going to manual will cause one skid shift.


Comments:
fixed aspiration piping to hose with duct tape


Comments:
moved "dust cover" so as not to block photo-eyes


Comments:
jogged rubber back to weigh belt in manual and put everything back in auto.


Comments:
weighed in manual placed in auto to put back in sequence


Comments:
oil blowing out of air system when cutter cycles
consulted powerhouse


Comments:
pinch roller jammed into pick up head breaking end of 
prongs cylinder off


Comments:
no set points displayed. Stepped thhrough lot start sequence until program ran in auto


Comments:
photo eye missed can, put in place ran ok.


Comments:
foot is out of alignment causes undue stress


Comments:
shimmed and reinserted fallen out rollers, unkinked chain and reconnected broken chains. Made sure all rollers turned freely.


Comments:
dust collector kept tripping out. Disassembled rotary vane and screw auger to remove hardened pigments


Comments:
tightened high level probe which was the source of the leak


Comments:
mixer fail due to stopping mixer above 5 rpm


Comments:
hardy off zero, didn't want to cal well, after transferring next batch it didn't drop indicated weight for 30 seconds, then started acting fine (yeah, right). Suspect it's the load cell that WASN'T replaced when its bolt broke earlier in the week.


Comments:
station 14 scale not traveling properly due to excess material build up and loose bolts


Comments:
cell controller locked up and upon reboot had no display. Ly ngyuen said that processor seemed loose and he has a new cell contr4oller on order


Comments:
cell controller failed to supply lot start ready to cpu. R900 was missing


Comments:
flag for isolation valve in mix tank loose and not allowing them to transfer soap


Comments:
operator left hold down roll in wrong position after manual pickup. 1st floor wouldn’t run


Comments:
full skid magazine photo eye had been flagged and I had to go push the reset button for yoshi because he wanted us called


Comments:
jam up at top of conveyor..operator had it out by the time we got there


Comments:
wires pulled out of back..temp fix..need to call communications evolutions


Comments:
wiring loose in weighbelt cabinet.scale was fluctuatuing


Comments:
wn12 feeder not finishing a weigh and refilling..did one in manual and it resumed normal operation..that is normal with the exception of the hopper continuing in the overfill state..we still need to find out how to make this go away


Comments:
carbon scale off zero and had to have bit in program resetto restart


Comments:
needed a manual rubber charge 3 times..ot's opted to lot end a re lot start..nfp


Comments:
motor/gearbox coupling was subject to the rare coupling fission phenomenon


Comments:
locked out balehandler so 2 of the 3 skids of rubber could be removed because the belt just wont pull 9900 pounds of rubber


Comments:
oil weighed up and gave slow weigh, had right weight, but wouldn’t transfer. Upon pushing the bypass button it started to weigh again. Stopped it and manually transferred it down then restarted. All well after that


Comments:
red hat valve for can dump had bolt threaded into exhaust port not allowing air pressure to bleed off.replaced with proper muffler..thanks bonehead


Comments:
adjusted wl22 setpoints for speeds, dribble points ,ect to more closely match other feeders. Was having to wait 2+ minutes on every batch for 35lbs of wl22 to weigh..now gets done before the gate swings


Comments:
counter weight on the skid pusher was loose


Comments:
slitter does not work well if it is extended in the middle of a sheet of rubber instead of before the rubber arrives.


Comments:
adjusted sensitivity and cleaned sensors


Comments:
can with the wrong material in was in the gondola-and because it had the same weight it was accepted-swapped cans.


Comments:
pleater would not raise up until jamup was cleared.


Comments:
system will not fill when all tanks are empty.


Comments:
reconfirm button needed to be pushed after manual weigh to give correct weight. Ot told me ralph weighed it up and told her it was ok, but it wasn’t


Comments:
needed password entered into cell to get to formula screen


Comments:
manual station 1 needed to tare for manual operation..I had to tare the hardy which has no front panel display, may need replacing, aparently the tare button on the panelview doesn’t work in manual mode, at least I couldn’t get it to, scale not replaced due to me being alone today


Comments:
ot couldn’t get estop to reset..had to be reset on all the remote panels


Comments:
clumpy rubber jammed up under auto sampler..they tried to run it thru the wigwag but ended up having to cut it out of the festoon


Comments:
weighbelt out of sequence due to dirty check belt photoeye


Comments:
encoder out of adjustment just enough to never see the bank empty


Comments:
no ram pressure due to 4 position switch which still needs to made a 2 position switch in wrong position


Comments:
door shut and wouldn’t allow rubber to charge..a swing of the gate got it back in step


Comments:
radio speaker doesn’t work because it has the wrong style plug


Comments:
pipe nipple removed from regulator via forklift


Comments:
piece of crap bracket design allows photoeyes to not be fastened securely


Comments:
they thought they had another fault..but it was their fault this time..push the go button


Comments:
scale off zero..they worked it out by the time I got there


Comments:
oil preact from formula set to 0,,not weighing up properly


Comments:
hose ruptured on process pump,,upon start up found filter was clogged bogging down the pump..no new filters could be found so we cleaned the old one


Comments:
scale off zero, and it needs to be looked at for charge timer..consistent slow charges due to readings per average,,I will explain further in person


Comments:
can didn’t charge in time,,ram wouldn’t go down due to timer error,,showed ot to bypass to clear error to proceed


Comments:
tma cutter still doesn’t like to cut through 4 sheets of rubber


Comments:
receiving side saftey door knocked off all guides


Comments:
station 9 would not weigh up-clog in hopper


Comments:
K010-operator left the outfeed pusher in manual


Comments:
cured rubber behind the calender-turned over from previous shift.


Comments:
Pried door loose and locked out for operators to clean the dog house.


Comments:
air line for the fingers blew off the press lock fitting


Comments:
rubber jammed around the rollers of the pinch roller


Comments:
ram is slow-refilled luber-waiting till lot change to rebuild valve-ram operation has been improving in the meantime


Comments:
carnt not clamped to allow outfeed to run


Comments:
cam follower in scv 5 lost its nut and came out


Comments:
the ol full magazine photoeye was flagged trick


Comments:
mid level micro switch had rubber funk over it inside the hopper


Comments:
cans not clamping because they are so beat up that the fingers don’t even touch them..causing the fingers to travel past the closed prox and bottom out on the frame of the gondole


Comments:
operations wanted us to check system 200 to make sure it reansferred before they started..and it did just fine


Comments:
estop switch got hit with forklift and sheared bolts


Comments:
doing the old stutter on charge..no roll in the frame..babypowdered it a bunch..still doing it..we really need to find out what else is going on with it


Comments:
not cutting in the middle,,one adjuster extremely hard to adjust


Comments:
high lube counts had to be reset on mezz


Comments:
lower table alignement off ..skid magazine was getting hit pretty hard by clifford


Comments:
cutter not cutting all the way through in a spot about 1/3 of the way in from the left..after looking at how hard it is gonna be to adjust the anvil, shims,ect,,we determined they could live with it doing double cuts till in the mornin when contractors are here


Comments:
hydraulic unit was causing latch to go in very slowly,,however would open fast, changed over to backup unit and all was well..hydraulic unit 2 still needs to be looked at,,possible latch solenoid or valve in block,,also hammered latch pin back in on left side cylinder,


Comments:
incorrect ne due to operator charcing in manual and transferring in manual


Comments:
host computer stopped updating machine data..rebooted..nfp


Comments:
speed reference for station 13 feeder conveyor was set to "0"


Comments:
Put scale in the wrong position prior to returning to auto


Comments:
tare error, conveyor roller touching scale fins


Comments:
clog on dust collector piping near station 15.  Removed cover from the vertical duct and removed compacted pigments.


Comments:
The counter weight for the skid pusher was sticking.


Comments:
Clamp proxes would not be made as soon as the gondola lifted the can.  The problem is that the cans not centered in the clamps.  Adjusted rail.


Comments:
Water side and drive side calender gaps not matching


Comments:
rubber wedged around the wheels on the pinch roller-reset pick-uo motor overload


Comments:
waterside left  wear ring is leaking rubber and carbon


Comments:
coupling between the cutter and the gear box slips


Comments:
formula 1002 reported to have drag on chain


Comments:
adjusted cam . Cuts bettter but still takes two cuts to finish


Comments:
On JSR2. The bracket holding the sliding door to the lift spring came apart


Comments:
pickup dropping the rubber in auto as the carriage retracts.  Removed rubber extruded among the pickup fingers-no improvement.  Problem only occurred with stock Z694.


Comments:
Upper clamp prox not making because cans are bent out of shape. Made a small adjustment to the flag that  newer cans always  make the prox  and most beat cans as well.


Comments:
Pipe returning soap solution to the pit appears to be clogged.


Comments:
E-stop pull rope switch was moved just enough to give a hard E-stop but not enough for a soft E-stop,


Comments:
Scale fluctuations from loose wires on the back of the hardy.


Comments:
Blown rupture disks.  The mixer was shut off for a 1/2 hour allowing the lube oil to cool and gel.


Comments:
small amount of oil left in holding tank


Comments:
replaced three rupture disc and added temporary heaters


Comments:
panelview dimmed. After removing power sytem restored


Comments:
belt previously torn from box being dropped. Bale jammed between belt and caused tear even further no belt to replace


Comments:
exit line loose photo eye adjusted and tightened


Comments:
can bent too much around edge for clamps down prox switch to make. Rejected two cans in a row.


Comments:
Transporter was not filling very well each cycle.  Not certain if problem has been corrected.  Had to work on something else, when I returned the operator was no longer using that carbon and the daybin was full.


Comments:
Weighed last station manually  and toggled HH079.


Comments:
Compun type was displayed as all Y's.  Toggled data collection bit


Comments:
Material display was all Y's, toggled the data collection bit.


Comments:
Screeching noise on the calender, it stopped as soon as an ET arrived.  A  deformed stud with a wing nut attached was sheeted out and a groove in the same location on the upper calender roll was noted.


Comments:
The empty can pusher was sticking in the extended position.  Cleaned the shaft.


Comments:
Out pusher sticking.  Lubricated shaft and found no problems on the air luber ,


Comments:
Out pusher sticking while extended, replaced vent manifolds


Comments:
Mill exhaust was tripped out. Turned over to night shift, in the process of getting a hot stick to reset the breaker on the first floor.


Comments:
TV camera mounting bracket broke, Camera is currently held in place with duct tape. Adjusted focus.  A new bracket needs to be ordered-the current one came with the camera.


Comments:
The gear box side taper lock on the wigwag motor coupling shear.  The coupling had no cover over it to retain grease, and the keyway in the taperlock was less than 1/16th of an inch deep.


Comments:
Rubber had extruded behind the sheet guide and warped it.  Removed the rubber jam-up and replaced the sheet guide.


Comments:
problem corrected it;'s self and did not repeat.


Comments:
All the screws in the holding the teflon plate underneath the weigh belt came off.  The plate attempted to roll around the head roll when the belt was backed up.


Comments:
drive side injector failed to fully open.


Comments:
Timers for both had exceeded their time, so they couldn't reset each other.


Comments:
Kept getting SCV health of 3 3 on each SCV, but the problem would be cleared immediately.  How low carbon flow due a clog in silo 10's air slide, after the clog was cleared there were no further problems with the SCV's.


Comments:
Wet carbon in the air slide for silo 10.


Comments:
WH061 diverter for silos 3 & 5 clogged (system 100 & 300)


Comments:
Operated calender gap at high speed for the operators.


Comments:
Operators could not reset an E-stop until the reset was pushed on the 1st floor wigwag panel.


Comments:
Can in the mixer-removed.  Caused by a stop missing from the gondola, to limit the swing of the bar that holds the can in the godola.   When the gondola is given the shake at the end of a dump the bar swings too far, and lands on the guard for the can slide.    It cannnot swing into position when the gondola dumps again.  The missing stop is just a metal tab that was welded on.


Comments:
OT's operating in manual - needed oil charge


Comments:
supercutter motor shot. Replaced. Operations ran YXO some of the time. Turned over from previous shift. Looking for a more adequate repolacement, needs brake.


Comments:
gate not closing/latching - sticky stock, rubber on gate/latch.


Comments:
feeder acting as its supposed to - feeding/filling


Comments:
vac hoist push button top gone. Replaced with a bolt so that it can be pressed now.


Comments:
photoeye bracket had been welded to frame, and a guard welded in front of it. Can't tighten up screws so PE wiggled a lot. Wedged photoeye so it doesn't move.


Comments:
PLC not working, control power fuse blown, suspect backplane burnt. Looking for parts.


Comments:
Loading off the TMA while work was being done to the super cutter.


Comments:
TMA mol, loading slab off TMA while working on the super cutter.


Comments:
Loading slab off TMA-rubber was binding on the sides of the charge belt.


Comments:
Loading slab off TMA.  A large pile hung up on the side of the charge belt-reset the drive and cleared the jam-up


Comments:
1 phase at 2 ohms, the other two at 1K ohms.  Motor was very hot and it immediately tripped it's breaker and the main panel breaker.  Removed motor and turned over replacement motor to night dog team.


Comments:
No latch on startup-possibly the operator was cycling the gate too fast between shut and open, not allowing the pressure to build up.


Comments:
Had to use a pipe wrench to back the jam up out of the slabloader.


Comments:
Refilled TCU-original problem was a mechanical failure with the source being1 obscured by a MOL on the non running hydraulic pump. The original problem may have been air in the plant water supply line.


Comments:
Gate on the last station was out of synch and did not stop the cans.


Comments:
1st station would not weigh up or tare correctly-too much material built up on the sides of the can.


Comments:
Breaker panel on the side of the carbon panel at 621 3rd floor had the tripped breaker.  Day bins 1-5 were all E-highed.  Power was supplied to the E-high switches, but not to the circuit cards.


Comments:
SCV 1&2 slow filling with the pan leg full, sometimes giving a health other than 0.  Carbon leak in the pit with no single identifiable source and finally problems showing up on SCV 5&6.  Air pressure was 40# due to a bad press-lock fitting and stuck valve on 623 dust collector.


Comments:
Also adjusted the brake and prox switch.  This was the second replacement motor as the first did not have a brake.  This motor is not an exact replacement-same frame and horse power, runs at 1750 vice 1725 RPM.


Comments:
Manually dropped the oil on the last batch after the operator had mixed the previous batch manually.


Comments:
Skid of sticky rubber.  All the folds in the jam up were stuck together.


Comments:
reset the festoon. Dual screw and calender drives.  Drives tripped while operators were manually running everything out.


Comments:
E-stop switch rope had been pulled just enough to actuate the hard stop only.  Pulling the switch release did not reset these contacts.  The switch had to be fully actuated and then reset to reset the E-stop.  Problem was isolated by going from switch to switch with a meter.  A good set of prints would help.  Also when checking an E-stop switch reset, the switch should be actuated and then reset.


Comments:
Tootsie roll between the belts. Reomved guards and pulled it out sideways.


Comments:
Replaced CPU, no new program to put in it.  Prior method was to download program from the old CPU.  Old  CPU is faulted and the program cannot be  retrieved.


Comments:
could'nt print off line tags because operators weren,t
logged in


Comments:
pull out conveyor wouldn't start until cutter was cycled.


Comments:
couldn't clear CPU fault, couldn't link communications with laptop


Comments:
daybin 3 in e-high condition, manually transferred some to workaway daybin


Comments:
never could get ram down light due to incorrect data from  newport


Comments:
no faults showing on drive but faulted on control screen     x2


Comments:
called engineering in, because of registry errors the controller would not accept bar code scans or talk to host


Comments:
wouldn't run in auto because it was in the bank mode and no material was in the bank


Comments:
wouldn't accept bar code because of wrong tag


Comments:
called in engineering because of regitry errors


Comments:
wouldn't weigh up because dust collsctor wasn't running


Comments:
since there is no secondary daybin for workaway, the daybin selector switch must be in the primary position to weigh up


Comments:
thermocouple wires entangled with natural rubber bale that managed to hang down thru gate.


Comments:
can not adjust any more cans are crushed around top allowing flag to go by the prox


Comments:
blew out from underneth the belt it helped for a little while


Comments:
manual charge everything twice due to pick-up being broke


Comments:
e-stop they could not find had their tags hanging on it


Comments:
piping to cushion is leaking a small amount when ram is up


Comments:
the wig wag keeps going into disable all day


Comments:
Cell Controller went down and would not communicate with the area computer.  Called in Jennifer and Rob to fix.  Still needs troublshot further.


Comments:
Thumbwheel switch will not operate at 200 or higher.  Operator has been operating at 190


Comments:
Mixer was E-stopped due to the door being shut too long.


Comments:
Thermocoupes were off 191 to 284.  Checked them.  Found nothing.  Operator continued to mix.


Comments:
Collar came off ram knuckle and went through the mixer.


Comments:
Soap system was in empty state when it was half full.


Comments:
Locked out take away conveyor so operators could clear rubber off it.


Comments:
Unable to operate elevator-stuck on the 3rd floor.  No doors open, no blown fuses or overloads. Called National Elevator.


Comments:
Unable to get back in synch- cleared the line and lot started again.


Comments:
Scale fins at station 1 rubbing on roller.


Comments:
High level probe dirty.  Problem reported as not being able to fill out of daybin 8.


Comments:
Drive faulted and after it was reset the conveyor was out of sequence.


Comments:
Guard for bale gate was rubbing oagainst the weigh belt giving incorrect weighs. Tightened mounting bolts and bent the guard.


Comments:
Upper clamp prox.  Also had the operator remove 2 cans too beat up to clamp.


Comments:
Teflon skid plate was catching the lower gondola clamps.


Comments:
Slow charge on carbon-WH061.  Valves are opening and fludization is operating, but the carbon is sticky.  Last 70# always charges fast.  Agitating the sides of the hopper also speeds up charge time.


Comments:
Tag printer wouldn't operate because it was unplugged.


Comments:
Hard calibrated-17# off zero & slow charges


Comments:
Problem was due to a carbon leak on top of the WH061 daybin adding extra weight to the hopper.  Cleared the carbon away fro the hopper and repaired the leak  (rubber boot where the new transport pipe enters the daybin).


Comments:
when festoon stops in front of photo eyes ot"s try adjusting them and get them out of whack


Comments:
nothing is safe from carbon black(maybe it is just our dirty hands ha!)


Comments:
e-stop at operator station was pushed in


Comments:
All three bolts were not evenly tensioned.


Comments:
Set screw was binding on it's own threads at point were it begins to tighten on the key.


Comments:
Gondola could not lift due to execessively bent up can.


Comments:
Scale hitting the teflon skid plate.  Moved the plate.


Comments:
Scale was varying 2-3 # on the same weighment. Adjusted one of the scale feet.


Comments:
Overweighments because cans were in fact too heavy.


Comments:
Cans everweighing 5-7 # because the cans are 5-7 # too haevy.


Comments:
Non operator side gate arem broke off.  Welded baco on.


Comments:
Slow close on the gate. Gate and latch were operating rapidly, the latch prox was slow to come on.


Comments:
watched diverter to see if seek position drops out. Watched for ten cycles


Comments:
Yamato Amplifier outputs not working station 4


Comments:
gimbel had fallen out of load cell station 4


Comments:
pigs falling from over head caused malfunction of fiber optic photo heads for can in place photo eyes at stations 2 & 3. Disassembled blew out &reassembled.


Comments:
station 2 gate open/close 4-way valve bleeding through


Comments:
ram cable hade been replaced but routed improperly.
Aspiration pipe needs pm work


Comments:
off zero when lot started, wouldn't accept anything


Comments:
had soap belt turned off, some rubber had to be dragged part way up incline


Comments:
Prox for silo 8 going off too soon, would not lock in to silo 8 position.


Comments:
Silo #2 prox stuck "on".  In the process of attempting to remove the prox in became unstuck and did not stick again through repeated tries.


Comments:
Dust collector malfunctioning due to low plant pressure.  Inspected all the dust collectors on the roof-found no leaks-by this time plant air was back to 78#.


Comments:
Day bin 10 mid level probe (bindicator).


Comments:
Stuck on 3rd floor after saftey gate (receiving side) was knocked off.  After gate was back on track, the doors would operate but the  elevator would not move. Corrected problem by manualy opening the outer door and then shutting it electrically.


Comments:
Could not get the robot to initialize-had to turn off the programming controller first.


Comments:
Just misses the last gate on a standard test.  Both ET's do not know how to adjust this.


Comments:
K010-station #2 did not raise scale and tare out- operator had already weighed up manually.,


Comments:
Scale lift cylinder stuck.  Cleaned and lubed.


Comments:
Slow charges, 60 to 70 seconds. Problem is very wet WH061.  Shaking the bottom of the hopper cuts charge time to 40 sec.


Comments:
End plate fail. Reset lube count-no further problems


Comments:
Gate latch prox slow to actuate-tapped it and no further problems.


Comments:
Carbon sticking to weigh hopper causing slow charges and off zeros.


Comments:
station 7 scale reading 103 lbs. Combination of pile of pigs being pushed up into rail and scale top missing bolts allowing it to drag on load cell during raising and lowering


Comments:
WS055 bin empty due to tripped heat trace


Comments:
heat trace breaker tripped causing lube count fails and eventually replacement of at least 16 rupture disks


Comments:
sticking, used manual overide to cycle several times


Comments:
some cans would still touch table with scale up, adjusted


Comments:
verified that cans showing overweight were overweight
problem was with cans not scale


Comments:
verified scale with known weights and checked can weights


Comments:
continuous lube fails until breaker was found for heat trace. Kept resetting from computer until lube was warm enough to flow


Comments:
wouldn't pull 8 bales, tightened operators side two turns


Comments:
Skid shifter control panel module has bad component/s
able to operate in manual


Comments:
Carbon scale off zero due to carbon on top of hopper.  Removed 31.5 lbs of carbon and calibrated scale.


Comments:
Skid shifter man/auto switch does not work.   Have to put in manual from the computer.


Comments:
Gate closed prox flag was misaligned.  Prox would indicate closed before gate was actually closed.


Comments:
Calibrated WL022 hopper and weigh hopper.


Comments:
Raised pancake prox for skid in magazine.


Comments:
WS055 tank had high temp alarm due to variable steam valve not cycling due to frozen regulator valve.


Comments:
1st station had a piece of hard plastic jammed in auger.


Comments:
took 30 minutes of stepping thru sequnces and toggling various to get back in sequence


Comments:
rounded can didn't convey and caused cans to be out of sequence


Comments:
found seal/gasket from rail car piping hook-up in scv1


Comments:
wig wag heater guard had fallen off and was sticking out of the middle of sid of rubber


Comments:
stayed in net mode after weighing, set to gross.


Comments:
bent cans not allowing clamp closed proxes to operate correctly


Comments:
photo eye loose getting out of alignment. Tightened.


Comments:
can you make my carbon weigh faster? NO.


Comments:
made hardy actual weight display and acrison total weight closely match


Comments:
locked out ram air, charging door, charge belt


Comments:
dust collector 30 minute alarm. Instructed operator to go into hard cleanouts


Comments:
aligned and retightened motor-gearbox coupling


Comments:
complained that cutter wasn't cutting good enough


Comments:
Action packs loose causing themocouple differences


Comments:
sprocket worn out noparts available per Cod


Comments:
latch prox activation rod bound in bracket hole freed w/wd40 straightened bracket tightened bracketback to mixer Body


Comments:
who knows what secrets lurk in the minds of receiving


Comments:
wear ring being changed so repairs were defered


Comments:
reflector at rear of weighbelt got knowcked off, Phillip reset the sensors to proximity


Comments:
wiped off table down, and skid in place under WW pe's


Comments:
manual sta 1 dirty scale cycled power to scale to clear


Comments:
Air leak on fitting slowed down the chucks on one side of the skid stacker , causing them to miss the correct skid.


Comments:
Repaired one chain, put another back on it’s sprocket.  Replaced a bearing and reinstalled a roller axle.


Comments:
Reinserted shaft into bearing, installed spacers on shaft, pried chain back into place, reset tripped overload and replaced blown fuse.


Comments:
E-stop rope not run through all the guides and was being snagged by skids.


Comments:
Soap pump would stop moving water for brief periods.  Water was cold, allowing the soap to gel around the pump intakr. Restored the steam reducer supplying 622 & 623 which was shut off.


Comments:
Power curve drive roll sprocket for gearbox drive chain.


Comments:
Pull out conveyor would not stop running, even after CPU was reset and wigwag would not run at all.  Problem turned out to be the wigwag centering prox which just needed to be flagged.


Comments:
ww1 fail cycled cutter and slitter then turned 1st floor off


Comments:
unable to get time to work on it due to mixers down


Comments:
hyd unit 2 went down relaced upper left valve because of bad coil, something else is allowing pressure to drop when the closed signal is taken away, switched to unit 1, leaking replaced both pump unit on #1


Comments:
connection on N injector open prox had come off


Comments:
Innards of the presslock for SCV 5 cone valve blew out.


Comments:
removed piece of rail car gasket from SCV 5


Comments:
Flagged first gate photo eye-reset can count to correct #.


Comments:
asperation pipe tore apart by ram cable.


Comments:
air in hydraulic system. Gate slow close & fail to open.


Comments:
Belt torn by a piece metal box wedged between the roller and the belt.


Comments:
replaced pump because it failed to build pressure.  Problem may have been  blown rupture disk bypassing the pump,


Comments:
Operator reported scale problems, ET did not observe any and no further problems were reported by the operator.


Comments:
Host was locked up when final pigs lot ended.  Rebooted host, compulsive lot ended fimal pigs and reset final pigs cpu.


Comments:
Receiving side safety door came off track and elevator got stuck between floors.  Closing the safety door and pressing the reset buttons did not work until the main breaker on the roof was cycled.


Comments:
Bar code scanner quit scanning   Lee Gwynn reset the program.


Comments:
Vacuum hoist fuse fell out of it’s socket. Taped  socket cap in place to prevent it from unscrewing.


Comments:
Batch off auxiliaries kicked out , when the ET called up that portion of the program to find out why the auxiliaries restarted,


Comments:
Ran the calender gap at high speed for operators.


Comments:
Reset supercutter MOL.  Cut away with a knife and used a pipe wrench to clear the jam up.


Comments:
Weigh belt wouldn't move, tracked over to one side...


Comments:
Operators reported a loud noise when the ram was up.  Problem was air whistling past an obstruction in the asperation pipe.


Comments:
Flex I/O cleaned carbon feed valve contacts and solenoid.


Comments:
4 I/O modules, swapped out first module with a new one.


Comments:
Problem was not in the first module, swapped out second module.


Comments:
Slow weighs on WH10-end of lot -operator went to another carbon.


Comments:
Mixer auxiliaries kicked off.  Problem corrected it'self immediately.


Comments:
belt moved over and wrapped around roll until it pushed the race out of the bearing


Comments:
found shorted wire on prox that sees the auger turn taped it up(was down for 1hr. Before they called


Comments:
cleaned all asp. Pipes ram packing is bad


Comments:
bent can held can in front of it . Would not let go


